Ozone filters

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  • Dark Helmet
    Senior Tech

    Site Contributor
    500+ Posts
    • May 2009
    • 830

    #1

    Ozone filters

    How many of you change the ozone filters in copiers?

    If i got a copier going into a dirty enviroment they are ripped out before the machine is even installed. Unless it's placed in a closet the filters usually get thrown out once they are dirty and not replaced.
    46
    Always replaced at a PM
    0%
    23
    I blow them out at a PM
    0%
    12
    I never touch them
    0%
    5
    I throw them out
    0%
    6
    Evil will always triumph because good is dumb.
  • OMD-227

    #2
    We've done field testing of ozone filters replaced when due, not fitted at all, and never touched..... and there is no difference with machine operation or quality.
    I agree with Lawrence on the dusty/dirty environment issue of them blocking up, and if that is the case, they are either removed or cleaned when needed.
    Personally, unless they are causing an issue, I have never seen a case to replace them.

    Back in about 1996/1997 I once saw a HP Laserjet II that had the ozone filter so badly degraded that it had turned to a pile of black dust. It literally crumbled in my hands when I touched it. Back then, it was just a square lump of charcoal. That was my first experience with ozone filters, but they have obviously changed alot over the years.

    Comment

    • Infidel
      Technician
      • Nov 2010
      • 21

      #3
      True ozone filters are not to protect the operation of the machine. They protect people from ozone. Ozone is unstable air partcles that come from HV sources like coronas. Ozone can make people sick, scar the lungs, cause headaches, spur athsma attacks, etc. The filters are usually charcoal based which absorbs ozone before it exits the machine. Filters should not be replaced when they are dirty but when the life has expired. They can only absorb ozone until they are "full". Once they are saturated with ozone, they can do no more good. So if you dont replace the ozone filter with a new one, it may as well be thrown away for the sake of airflow.

      My answer, do "I" replace them regularly? Sometimes. Ricoh includes them in some PM kits and I use if provided.

      Comment

      • OMD-227

        #4
        I completely agree Infidel. I know why they are there and their purpose in life. However, I cant see a genuine reason to replace these every 200 or 300K as recommended. We have all been around copiers long enough now to know that if it was bad, we'd be the ones having problems (techs) rather than end-users who are only at the machine for a few moments.
        Sure, if there is a funky smell going on around the machine (that wasn't caused by me), then I'll replace them no problems at all. I have done so in the past, but most of the time, they never get a look in.
        In some cases, I have seen an improved machine performance by removing them, when in a humid & hot room. Better air flow through the machine keeping machine performance better outweighs changing an filter just because it might be full of absorbed ozone.

        I'll change it if required, otherwise leave it alone.

        Unleash the hounds.................

        Comment

        • blackcat4866
          Master Of The Obvious

          Site Contributor
          10,000+ Posts
          • Jul 2007
          • 22927

          #5
          They're included in the kit, so why not? Back in the day certain machines had serious circulation issues like the Canon NP-6050 series, and the Canon NP-6650, so to avoid a solid fused cleaning unit, or to make the main corona last, removing the filters was imperative. Even the more recent Kyocera Falcon I, Falcon II, and Falcon III will develop primary charge issues if the filters are not cleaned, but these are re-usable, not the carbon-based ozone filters.

          Did you ever have an enduser the complained that the ozone was making them sick? My enduser was trying to get reimbursement for doctor's visits, and paid time off. It didn't happen. I can't discuss the resolution, beyond the fact that there are other factors far more dangerous than ozone. =^..^=
          If you'd like a serious answer to your request:
          1) demonstrate that you've read the manual
          2) demonstrate that you made some attempt to fix it.
          3) if you're going to ask about jams include the jam code.
          4) if you're going to ask about an error code include the error code.
          5) You are the person onsite. Only you can make observations.

          blackcat: Master Of The Obvious =^..^=

          Comment

          • pjdbm
            Trusted Tech

            250+ Posts
            • Sep 2007
            • 360

            #6
            Kyoceras like these clean,clean,clean

            Comment

            • OMD-227

              #7
              Originally posted by blackcat4866
              beyond the fact that there are other factors far more dangerous than ozone.
              Like a punch up-side the head to stupid end-users.

              Comment

              • wellconnected
                Service Manager
                • Oct 2010
                • 23

                #8
                When i was with Ricoh back in the early 90s we were given a document from the Government OH&S stating that Ozone filters must be replaced at regular intervals. So from that point on it became a habit to replace filters when at life.
                When the Konica Minolta m/cs went to image units for colour the black toner cart came packaged with ozone filter which cust had to replace,needless to say they never are.
                Having said that i still beleive that they need replacing just to stop calls from customers stating that there m/c smells funny and i always point out to customers that the ozone filter that is still sitting the toner box should be used.

                Thats my 2 cents worth
                Theory is when you know all and nothing works. Practice is when all works and nobody knows why. In this case we have put together theory and practice: nothing works... and nobody knows why! (Albert Einstein)

                Comment

                • KenB
                  Geek Extraordinaire

                  2,500+ Posts
                  • Dec 2007
                  • 3945

                  #9
                  Originally posted by wellconnected
                  When i was with Ricoh back in the early 90s we were given a document from the Government OH&S stating that Ozone filters must be replaced at regular intervals. So from that point on it became a habit to replace filters when at life.
                  When the Konica Minolta m/cs went to image units for colour the black toner cart came packaged with ozone filter which cust had to replace,needless to say they never are.
                  Having said that i still beleive that they need replacing just to stop calls from customers stating that there m/c smells funny and i always point out to customers that the ozone filter that is still sitting the toner box should be used.

                  Thats my 2 cents worth
                  I remember I had a few government accounts, as well as a few hospitals, that had it in their contracts that the filters must be replaced at manufacturer's recommended intervals, or sooner if needed. No exceptions.
                  “I think you should treat good friends like a fine wine. That’s why I keep mine locked up in the basement.” - Tim Hawkins

                  Comment

                  • fixthecopier
                    ALIEN OVERLORD

                    2,500+ Posts
                    • Apr 2008
                    • 4714

                    #10
                    If I have them I change them. Customers do not. If some one ask me about that smell. I just tell them it is what low level radiation smells like. But do not worry, the radiation from a copier is so heavy it hovers at about waist level, so try not to bend over a lot, it may affect your brain
                    The greatest enemy of knowledge isn't ignorance, it is the illusion of knowledge. Stephen Hawking

                    Comment

                    • TonerMunkeh
                      Professional Moron

                      2,500+ Posts
                      • Apr 2008
                      • 3865

                      #11
                      We've been told all machines get new OF's at PM intervals. Your balls will be chewed off if you do not comply!
                      It's 106 miles to Chicago. We've got a full tank of gas, half a pack of cigarettes, it's dark and we're wearing sunglasses.

                      Hit it.

                      Comment

                      • Morlock49
                        Trusted Tech
                        100+ Posts
                        • Mar 2009
                        • 166

                        #12
                        it is a legal requirement that all ozone filters are replaced at the correct interval. The tech that was supposed to change out the filters is the legally responsible person, so if there are any law suits due to illness caused by ozone, it is the tech that gets sued and maybe inprisonment. as far as i know there was a tech in the uk that got sued and was fined over a thousand pounds for breaching health and safety laws.

                        So I change them at every pm.
                        Sorry folks, reputation removed by Just Manuals, because he's a sad little wanker

                        Comment

                        • Infidel
                          Technician
                          • Nov 2010
                          • 21

                          #13
                          Originally posted by Morlock49
                          as far as i know there was a tech in the uk that got sued and was fined over a thousand pounds for breaching health and safety laws.
                          That son of a bitch probably tore the tags off of his mattress too!

                          Comment

                          • Shadow1
                            Service Manager

                            Site Contributor
                            1,000+ Posts
                            • Sep 2008
                            • 1642

                            #14
                            Stand behind a Ricoh Pro C900 with the electronics box in service position (all the OF's are in the box) while its running, I dare you. These machines have a total of 12 charge wires and move more air around than a jet engine.

                            All those old toner stains will be bleached out of your shirt, your slacks will be white (so will your teeth), Your hair will turn grey - before it falls out that is, and your testicles will shrivel (female techs may substitute a body part of their choice here, although exposure to that much ozone may cause you to grow a set so they can be shriveled.)

                            On the plus side dry cleaning your lungs in this manner may cure emphysema, asthma, and freshens your breath.

                            Most machines I change them about every other PM, but the C900 is changed on time, every time.
                            73 DE W5SSJ

                            Comment

                            • Jimbo1
                              Senior Tech

                              500+ Posts
                              • Mar 2008
                              • 845

                              #15
                              I always wondered if there was a hole in the ozone layer why they didn't just get some machines and load them on the Shuttle.
                              Then open that big door...pull the ozone filters and run multiple copies of the U.S. budget. That should fill the hole.

                              How do you know when they are "full"? Sounds like trying to understand carbon credits.
                              "Some days you get the bear, some days the bear gets you."

                              Cdr. William Riker

                              Comment

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