Canon CLC3200 out of focus copies.

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  • tinnyjay
    Senior Tech

    500+ Posts
    • Oct 2009
    • 663

    #46
    Originally posted by teckat
    when u press for a PG6 , do u receive a message on control panel why it will not print/
    so this means u can not print out the P Prints/User Data prints ALSO ??





    C3200 C3220 Laser issues
    Problems associated with the lasers.


    Check the connections to the DC Controller. The Laser connectors are dove tail type. If the dove tails are not positioned in the groove, the connection to the DC Controller may be poor. Re-seat the connector by pressing the dove tails into the grooves while inserting the connector.
    When i try Test Print PG1-PG16(i have tried these) nothing happens.No error,no code,no text ...nothing.
    When i print P Prints,it prints them at the moment.
    What can cause this Teckat?
    "Who loves the roses,must also bear thumbs"

    Comment

    • Fer
      Trusted Tech

      250+ Posts
      • Nov 2009
      • 267

      #47
      Put some paper in first casette and wait for the tray to lift.

      Tecket, if one laserunit is tilted in a way it doesn't beam straight down on the drum bit little to the left or right, u will get sub-scanning alignment problems. The adjustable lens cannot compensate for that.

      Comment

      • teckat
        Field Supervisor

        Site Contributor
        10,000+ Posts
        • Jan 2010
        • 16083

        #48
        Originally posted by tinnyjay
        I read the Technical Publication you gave me about ITB gears and all gears are changed like in Tech Pub.
        How its possible i can't print in Copier-Test-PG-Test.
        Tried all possible tests from 1-100 and nothing happens.(you must be sure i know how to do this).

        What can cause this?

        In fact i can not access C1 controller (i dont know the problem) to print a PS Test.



        Controlling Synchronization in Main Scanning Direction
        The control of synchronization in main scanning direction is based on the BD signal.


        Controlling Synchronization in Sub Scanning Direction
        • The synchronization in sub scanning direction is controlled with reference to the PTOP
        signal (image formation start signal).
        • When the mechanism becomes ready for image formation, the PTOP signal (image formation
        start signal) is generated, turning on the individual lasers based on the signal

        The machine uses the signal to generate the sub scanning direction signals (Y-TOP, MTOP,
        C-TOP, K-TOP) for individual colors, and turns on the lasers of the corresponding colors

        To correct the discrepancies in images, the machine executes corrective control for image
        position; it detects displacement in color by forming a pattern of a specific color on the
        transfer belt and reading it against the correct position.

        Detecting displacement in color
        • Forms an image position correction pattern on the transfer belt (direct transfer).
        Reads the individual pattern (of different colors) using the pattern reader
        photo sensors.
        •Identifies displacement in color with reference to the pattern signals in the
        DC controller.

        Detecting/Correcting Color Displacement in Sub Scanning Direction
        The Y pattern is used as the reference. The machine identifies the degree of color displacement
        in sub scanning direction with reference to the timing at which other color patterns
        are checked after a check on the Y pattern.
        If the timing is not correct, the machine corrects the laser write start timing in sub scanning
        direction.

        When Replacing the DC Controller PCB
        1) After replacing the DC controller PCB, use the following service mode to initialize the
        memory of the DC controller PCB:
        COPIER>FUNCTION>CLEAR>DC-CON
        2) Enter the settings indicated on the service label using the following service mode:
        COPIER>ADJUST>LASER>PVE-OFST
        COPIER>ADJUST>FEED-ADJ>REGIST
        COPIER>ADJUST>FEED-ADJ>ADJ-REFE
        COPIER>ADJUST>CST-ADJ>MF-A4R
        COPIER>ADJUST>CST-ADJ>MF-A6R
        COPIER>ADJUST>CST-ADJ>MF-A4
        3) Turn off and then on the main power switch.
        4) Make the following selections in service mode: COPIER>FUNCTION>LASER>LADJ-
        0.

        5) Press the OK key. (The machine starts auto adjustment and will indicate ‘END’ at its
        end.)


        **Knowledge is time consuming, exhausting and costly for a trained Tech.**

        Comment

        • tinnyjay
          Senior Tech

          500+ Posts
          • Oct 2009
          • 663

          #49
          Originally posted by Fer
          Put some paper in first casette and wait for the tray to lift.

          Tecket, if one laserunit is tilted in a way it doesn't beam straight down on the drum bit little to the left or right, u will get sub-scanning alignment problems. The adjustable lens cannot compensate for that.
          Cassetes are full of paper .

          Just to clearify something .
          1-Black and white is perfect,the problem is only the color.
          "Who loves the roses,must also bear thumbs"

          Comment

          • teckat
            Field Supervisor

            Site Contributor
            10,000+ Posts
            • Jan 2010
            • 16083

            #50
            Originally posted by Fer
            Put some paper in first casette and wait for the tray to lift.

            Tecket, if one laserunit is tilted in a way it doesn't beam straight down on the drum bit little to the left or right, u will get sub-scanning alignment problems. The adjustable lens cannot compensate for that.

            I agree/ I would swap the Yellow Laser with the Black Laser
            -because

            Detecting/Correcting Color Displacement in Sub Scanning Direction
            The Y pattern is used as the reference. The machine identifies the degree of color displacement
            in sub scanning direction with reference to the timing at which other color patterns
            are checked after a check on the Y pattern.
            If the timing is not correct, the machine corrects the laser write start timing in sub scanning
            direction.

            In the iR C3200 it will not give a code for a SINGLE laser failure/ only if y m c k Laser motor fails E110

            **Knowledge is time consuming, exhausting and costly for a trained Tech.**

            Comment

            • teckat
              Field Supervisor

              Site Contributor
              10,000+ Posts
              • Jan 2010
              • 16083

              #51
              Originally posted by tinnyjay
              Cassetes are full of paper .

              Just to clearify something .
              1-Black and white is perfect,the problem is only the color.


              SWAP the Yellow with the Black Laser /

              the only way a PG Test will not print = if Plain Paper is not set for picked cassette

              COPIER>TEST>PG-PICK
              Used to select output level during test print output.
              Setting
              1: Cassette 1
              2: Cassette 2
              3: Cassette 3
              4: Cassette 4
              5 to 6: Not used
              7: Side deck
              8: Manual feed


              Your Assumed Checks
              1. ITB unit was inspected & repaired. \/
              2. ITB Drive unit repaired. \/
              3. Have u swapped any Lasers ?
              4. Did u >re-cam all laser units ??
              5. Check the Pattern Reader Assembly
              6. Have u checked the original DCON settings on log,against your P-print. ?
              7. Checked all connectors on DC Controller ?
              8. Have u checked>Adjust -Laser-PVE-OFST ?
              **Knowledge is time consuming, exhausting and costly for a trained Tech.**

              Comment

              • tinnyjay
                Senior Tech

                500+ Posts
                • Oct 2009
                • 663

                #52
                Originally posted by teckat

                I agree/ I would swap the Yellow Laser with the Black Laser
                -because

                Detecting/Correcting Color Displacement in Sub Scanning Direction
                The Y pattern is used as the reference. The machine identifies the degree of color displacement
                in sub scanning direction with reference to the timing at which other color patterns
                are checked after a check on the Y pattern.
                If the timing is not correct, the machine corrects the laser write start timing in sub scanning
                direction.

                In the iR C3200 it will not give a code for a SINGLE laser failure/ only if y m c k Laser motor fails E110

                I'll try to swap Yellow laser with Black laser and i was ready to follow this procedure,but when i swaped Black laser with Magenta laser,or Cyan(i dont remember it),it showed me an error,therefore i stopped it.
                "Who loves the roses,must also bear thumbs"

                Comment

                • jettamand
                  Technician
                  • Sep 2010
                  • 30

                  #53
                  You have to clear dc-con an put in data from list...That will solve the problem !

                  Comment

                  • tinnyjay
                    Senior Tech

                    500+ Posts
                    • Oct 2009
                    • 663

                    #54
                    Originally posted by jettamand
                    You have to clear dc-con an put in data from list...That will solve the problem !
                    Thank you

                    But the problem here is bigger than you think.
                    "Who loves the roses,must also bear thumbs"

                    Comment

                    • Fer
                      Trusted Tech

                      250+ Posts
                      • Nov 2009
                      • 267

                      #55
                      Is the drum drive in this machine a belt type, maybe the M drum isn;t properly driven, by for example drive belt not tight enough?

                      Comment

                      • teckat
                        Field Supervisor

                        Site Contributor
                        10,000+ Posts
                        • Jan 2010
                        • 16083

                        #56
                        Originally posted by jettamand
                        You have to clear dc-con an put in data from list...That will solve the problem !

                        Explain how DCON CLR will help this SUB-SCAN ISSUE ????? IMAGE BELOW

                        PG.JPG
                        **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                        Comment

                        • SCREWTAPE
                          East Coast Imaging

                          Site Contributor
                          2,500+ Posts
                          • Jan 2009
                          • 3396

                          #57
                          Your gonna have to clock those lasers CMYK manually back to home position. The tech pub is floating around there some where in the forum. Normally I check for the service mode record, print out a P-print, clear DC_con> shut down> remove lasers> adjust lasers manually> install lasers back>reboot machine and leave the front door open>renter the values using the service mode record that came with the machine>shut down then close the door>reboot.

                          Your firmware could be corrupted as well.
                          DCON can be corrupted as well.

                          Comment

                          • teckat
                            Field Supervisor

                            Site Contributor
                            10,000+ Posts
                            • Jan 2010
                            • 16083

                            #58
                            Originally posted by SCREWTAPE
                            Your gonna have to clock those lasers CMYK manually back to home position. The tech pub is floating around there some where in the forum. Normally I check for the service mode record, print out a P-print, clear DC_con> shut down> remove lasers> adjust lasers manually> install lasers back>reboot machine and leave the front door open>renter the values using the service mode record that came with the machine>shut down then close the door>reboot.

                            Your firmware could be corrupted as well.
                            DCON can be corrupted as well.

                            there is a fine adjustment u can manually make on the Laser units/ u roll each on all the way , one tooth shy on each/ put them back/ & re boot

                            Laser cover.JPG

                            3200_Laser gear.JPG
                            3200_LASER.JPG

                            Laser Cam Out-of-
                            Alignment Condition due to loose wiring on the DC Controller/System Controller or loose
                            interconnections (two ribbon cables) between the DC Controller and the System Controller:
                            To determine if the DC Controller/System Controller wiring is possibly at fault, go into Service Mode and
                            perform a PG Type 6 and then a PG Type 10.


                            To determine if the laser cam/s are at fault, go into Service Mode and perform a PG Type 6 and then a PG
                            Type 10.
                            1.Remove the 4 laser units from the machine.
                            2.Remove the laser cover to expose the lens.
                            3.Adjust the cammed gear until it is at its center position.
                            5.Turn on the power and once again try PG Type 6 and PG Type 10.


                            PG10.JPGPG_10.JPG
                            PG_1_10.JPG
                            **Knowledge is time consuming, exhausting and costly for a trained Tech.**

                            Comment

                            • Canuck
                              Tech Specialist

                              1,000+ Posts
                              • Nov 2007
                              • 1713

                              #59
                              Check for a stiff turning secondary external transfer roll.....seems everything else mechanical checked. Cam the lasers,etc. I've had a couple 3200's that i had to clear the main controller RAM...do your p-print,etc,back up the service counters,clear all the RAM,flash the machine with newest firmware. This is the first thing tech support will tell you to do. Eliminate the firmware/corruption possibility...only takes about 15 min for everything. Are the initial samples scans or prints? Like teckat said,not a scan issue...sub-scan issue

                              Comment

                              • tinnyjay
                                Senior Tech

                                500+ Posts
                                • Oct 2009
                                • 663

                                #60
                                Originally posted by teckat

                                there is a fine adjustment u can manually make on the Laser units/ u roll each on all the way , one tooth shy on each/ put them back/ & re boot

                                [ATTACH=CONFIG]6827[/ATTACH]

                                [ATTACH=CONFIG]6822[/ATTACH]
                                [ATTACH=CONFIG]6823[/ATTACH]

                                Laser Cam Out-of-
                                Alignment Condition due to loose wiring on the DC Controller/System Controller or loose
                                interconnections (two ribbon cables) between the DC Controller and the System Controller:
                                To determine if the DC Controller/System Controller wiring is possibly at fault, go into Service Mode and
                                perform a PG Type 6 and then a PG Type 10.


                                To determine if the laser cam/s are at fault, go into Service Mode and perform a PG Type 6 and then a PG
                                Type 10.
                                1.Remove the 4 laser units from the machine.
                                2.Remove the laser cover to expose the lens.
                                3.Adjust the cammed gear until it is at its center position.
                                5.Turn on the power and once again try PG Type 6 and PG Type 10.


                                [ATTACH=CONFIG]6824[/ATTACH][ATTACH=CONFIG]6825[/ATTACH]
                                [ATTACH=CONFIG]6826[/ATTACH]
                                Teckat,seems to be a mechanical problem as you say.
                                I printed a PG10 and after following your advice,i swapped lasers and checked the gear on the laser unit and after some tries,i centered yellow and cyan laser..Now i have to work on black and magenta laser,because black goes a little over yellow and magenta goes a little over cyan color.Tomorrow i'll show other results.
                                Thank you so much
                                "Who loves the roses,must also bear thumbs"

                                Comment

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