Canon IR 6000 JAMS AT FUSER:

**HP:guy** · 02-13-2013, 12:08 AM

Re: Canon IR 6000 JAMS AT FUSER:

Go into service mode and find the jam code. *28*

**SCREWTAPE** · 02-13-2013, 02:47 AM

Re: Canon IR 6000 JAMS AT FUSER:

Originally posted by ybnews

Today I removed the top fuser station from the machine and changed out the upper fuser heat roller at my work bench.
Also replaced the right hand slider rail that the unit slides in and out on. It was broken.
Put it all back together and now the machine jams just as the paper begins to hit the fuser rollers. Doesn't matter which bin I feed from.
No codes showing up. Just regular "Open Right side door, open main door, clear jam" message.
I hand wind paper thru the fuser rollers via the green turning knob to clear the jam and start again. Same thing keeps happening.
Did I knock something out of position? or a Sensor? or a motor?
Lil' help...
Thank you for your attention.
Dana

Why did you change the upper fuser roller/

What was the problem before this?

Did you mess around with inlet guide.

I remember in the past there a was gear towards the rear of the fixing feeder assy that gets damage causing jams entering into the fuser assy.
The gear also has a belt. Been a long time since I messed around with this series.

**canonbundy** · 02-13-2013, 01:09 PM

Re: Canon IR 6000 JAMS AT FUSER:

Originally posted by ybnews

Today I removed the top fuser station from the machine and changed out the upper fuser heat roller at my work bench.
Also replaced the right hand slider rail that the unit slides in and out on. It was broken.
Put it all back together and now the machine jams just as the paper begins to hit the fuser rollers. Doesn't matter which bin I feed from.
No codes showing up. Just regular "Open Right side door, open main door, clear jam" message.
I hand wind paper thru the fuser rollers via the green turning knob to clear the jam and start again. Same thing keeps happening.
Did I knock something out of position? or a Sensor? or a motor?
Lil' help...
Thank you for your attention.
Dana

There will ALWAYS be a Jam Code recorded, ADDIT FNC > 2 + 8 > ADDIT FNC > COPIER > DISPLAY > JAM. Then POST the result.
I will ask the same questions as SCREWTAPE - why did you replace the Fixing Roller?

If the Fixing Unit was DISMANTLED incorrectly, then it was probably REASSEMBLED incorrectly, eg. the Heat Shield Timing may be out plus more.

**ybnews** · 02-13-2013, 02:15 PM

Re: Canon IR 6000 JAMS AT FUSER:

Originally posted by canonbundy

There will ALWAYS be a Jam Code recorded, ADDIT FNC > 2 + 8 > ADDIT FNC > COPIER > DISPLAY > JAM. Then POST the result.
I will ask the same questions as SCREWTAPE - why did you replace the Fixing Roller?

If the Fixing Unit was DISMANTLED incorrectly, then it was probably REASSEMBLED incorrectly, eg. the Heat Shield Timing may be out plus more.

Timing might be the issue.

I replaced the upper fuse roller because the surface was wearing off and copy quality was deteriorating. (dark streaks)
It was a non-OEM, cheap, black roller. I installed the OEM orange roller. Much better.

I will check for jam codes and get back to you.

Other symptom I'm getting is grinding noise at Toner hopper.
I will remove, clean and lube that today.
Only other thing I found while investigating was a disconnected spring lying at the bottom of the machine toward the back.
About a half inch long with a round loop on each end. Couldn't find where it migh have come from.

**ybnews** · 02-13-2013, 04:36 PM

Re: Canon IR 6000 JAMS AT FUSER:

OK then...
I went to Service mode.
Selected COPIER:

Sreen Flashing:
*FEEDER* 1/1 <WTNR-FUL>
FEEDSIZE-----

No adjustment or other functions available.

I also checked the gears with the belts on the back side of the fixing unit.
They appear to be fine.

**jose antonio** · 02-13-2013, 06:24 PM

Re: Canon IR 6000 JAMS AT FUSER:

These fixing units are driven by a stepper motor located at the front on the fixing assy, check for correct reassembly and check the gears on the motor + gear on fixing roller.

From the description you provided for the spring, I suspect it's from the lower baffle on the duplex tray.
Located on the left side under the tray.

**Rachid.Akli** · 02-13-2013, 07:41 PM

Re: Canon IR 6000 JAMS AT FUSER:

Dear all,

- Are the fixing rollers correctly driven by the fixing motor ?
- Is the fixing inlet guide well positioned ?
- For the jam code: Service mode > Copier > Display > Jam.

Rachid.

**ybnews** · 03-22-2013, 07:39 PM

Re: Canon IR 6000 JAMS AT FUSER:

Originally posted by Rachid.Akli

Dear all,

- Are the fixing rollers correctly driven by the fixing motor ?
- Is the fixing inlet guide well positioned ?
- For the jam code: Service mode > Copier > Display > Jam.

Rachid.

I have pulled up 50 recorded jam codes!

Code 1 is: 0321 1258 1300 0 0202 1 515220 LRT
code 50 is: 0212 1238 1240 0 0202 3 530909 LTR R

What do these numbers mean???

**northernlife** · 03-22-2013, 08:43 PM

Re: Canon IR 6000 JAMS AT FUSER:

You went into feeder not copier. *28* copier > display > jam. Tell us that jam we'll tell you how to fix it. Shutter being out of place will give you an ecode not a jam. chances are the brown gear's cracked or the black gear has cracked.

Originally posted by ybnews

OK then...
I went to Service mode.
Selected COPIER:

Sreen Flashing:
*FEEDER* 1/1 <WTNR-FUL>
FEEDSIZE-----

No adjustment or other functions available.

I also checked the gears with the belts on the back side of the fixing unit.
They appear to be fine.

**livancicm** · 03-22-2013, 09:43 PM

Re: Canon IR 6000 JAMS AT FUSER:

Indicates jam data.
F04-201-02
Item Description Remarks
AAA Indicates the numbers of jams 1 to 50 (50 max.)
(larger the number, the more past the jam).
BBBB Indicates the date of occurrence. month, day (2 digits each)
CCCC Indicates the hour of occurrence. 24-hour notation
DDDD Indicates the return time. 24-hour notation
E Indicates the location of occurrence. 0: copying machine
1: feeder
2: finisher
FFff Jam code FF: jam type
(T04-201-01)
ff: jam sensor
(T04-201-02)
(For the feeder, T04-201-
04.)
G Indicates the source of paper. (T04-201-03)
HHHHHH
IIIII Indicates the paper size.
< JAM > < 1/7 > < READY >
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
CHAPTER 4 SERVICE MODE
4-12
COPIER>DISPLAY
FF: Types of Jams
Code Type
00xx none
01xx delay jam
02xx stationary jam
0Axx stationary jam at power-on
0Bxx front cover open jam
T04-201-01
ff: Jam Sensor
Code Sensor
xx01 registration paper sensor (PS29)
xx02 laser write start sensor (PS28)
xx03 vertical path 1 paper sensor (PS24)
xx04 vertical path 2 paper sensor (PS25)
xx05 vertical path 3 paper sensor (PS26)
xx06 vertical path 4 paper sensor (PS27)
xx07 right deck feed paper sensor (PS32)
xx08 left deck feed paper sensor (PS33)
xx0B right deck re-try sensor (PS19)
xx0C left deck re-try sensor (PS20)
xx0D cassette 3 re-try sensor (PS21)
xx0E cassette 4 re-try sensor (PS22)
xx0F claw jam sensor (PS4)
xx10 internal delivery sensory (PS35)
xx11 external delivery sensor (PS36)
xx12 delivery assembly jam sensor (PS46)
xx13 reversal sensor 2 (PS38)
xx14 reversal sensor 1 (PS37)
xx15 duplexing paper sensor (PS34)
xx16 duplexing pre-registration sensor (PS30)
xx1E deck pickup sensor (PS101)
xx1F deck feed sensor (PS106)
xx32 buffer path sensor (PI14)
xx33 inlet sensor (PI1)
xx34 delivery sensor (PI3)
xx35 staple tray sensor (PI4)
xx36 vertical path paper sensor (PI17S)
xx37 delivery sensor (PI11S)
T04-201-02
G: Source of Paper
Code Description
1 right front deck
2 left front deck
3 cassette 3
4 cassette 4
5 not used
6 not used
7 paper deck (accessory)
8 manual feed tray
9 duplexing block
T04-201-03
FFff: Sensors for and Types of Jams
in the Feeder
x=1: 1st original picked up.
x=0: 2nd or subsequent original picked up.
Code Description Sensor
00x1 Post-separation sensor S3
(S3) delay
00x2 Post-separation sensor S2, S3
(S3) stationary
00x3 Registration senor (PI1) S3, PI1
delay
00x4 Registration sensor (PI1) PI1
stationary
00x5 Read sensor (S2) delay S2
00x6 Read sensor (S2) stationary S2
00x7 Delivery reversal sensor S1, S2
(S1) delay
00x8 Delivery reversal sensor S1, S2
(S1) stationary
00x9 User ADF open PI2
00xA ADF open PI2
00xB User cover open SW2
00xC Cover open SW2
00xD Residual PI1, S1,
S2, S3
00xE Pickup fault PI5
00xF Timing error S2

**teckat** · 03-22-2013, 10:04 PM

Re: Canon IR 6000 JAMS AT FUSER:

Originally posted by ybnews

I have pulled up 50 recorded jam codes!

Code 1 is: 0321 1258 1300 0 0202 1 515220 LRT
code 50 is: 0212 1238 1240 0 0202 3 530909 LTR R

What do these numbers mean???

DATE- 0321
Time Jam-1258
Time Cleared-1300
Location- 0=0: copying machine
Jam Code- 0202=02xx stationary jam/xx02 laser write start sensor (PS28)
Paper Source-1=right front deck
Counter- 515220
Paper Size-LRT
------------------------------------------------------------------------
AAA =Indicates the numbers of jams
BBBB =Indicates the date of occurrence
CCCC =Indicates the hour of occurrence
DDDD =Indicates the hour of Clearance
E =Indicates the location of occurrence
FFff =Jam code
G =Indicates the source of paper
HHHHHH=COUNTER
IIIII =Indicates the paper size.

AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII

FF: Types of Jams
Code Type
00xx none
01xx delay jam
02xx stationary jam
0Axx stationary jam at power-on
0Bxx front cover open jam
------------------------------------
ff: Jam Sensor
Code Sensor
xx01 registration paper sensor (PS29)
xx02 laser write start sensor (PS28)
xx03 vertical path 1 paper sensor (PS24)
xx04 vertical path 2 paper sensor (PS25)
xx05 vertical path 3 paper sensor (PS26)
xx06 vertical path 4 paper sensor (PS27)
xx07 right deck feed paper sensor (PS32)
xx08 left deck feed paper sensor (PS33)
xx0B right deck re-try sensor (PS19)
xx0C left deck re-try sensor (PS20)
xx0D cassette 3 re-try sensor (PS21)
xx0E cassette 4 re-try sensor (PS22)
xx0F claw jam sensor (PS4)
xx10 internal delivery sensory (PS35)
xx11 external delivery sensor (PS36)
xx12 delivery assembly jam sensor (PS46)
xx13 reversal sensor 2 (PS38)
xx14 reversal sensor 1 (PS37)
xx15 duplexing paper sensor (PS34)
xx16 duplexing pre-registration sensor (PS30)
xx1E deck pickup sensor (PS101)
xx1F deck feed sensor (PS106)
xx32 buffer path sensor (PI14)
xx33 inlet sensor (PI1)
xx34 delivery sensor (PI3)
xx35 staple tray sensor (PI4)
xx36 vertical path paper sensor (PI17S)
xx37 delivery sensor (PI11S)
T05-201-02

G: Source of Paper
Code Description
1 right front deck
2 left front deck
3 cassette 3
4 cassette 4
5 not used
6 not used
7 paper deck (accessory)
8 manual feed tray
9 duplexing block
T05-201-03

FFff: Sensors for and Types of Jams
in the Feeder
x=1: 1st original picked up.
x=0: 2nd or subsequent original picked up.
Code Description Sensor
00x1 Post-separation sensor S3
(S3) delay
00x2 Post-separation sensor S2, S3
(S3) stationary
00x3 Registration senor (PI1) S3, PI1
delay
00x4 Registration sensor (PI1) PI1
stationary
00x5 Read sensor (S2) delay S2
00x6 Read sensor (S2) stationary S2
00x7 Delivery reversal sensor S1, S2
(S1) delay
00x8 Delivery reversal sensor S1, S2
(S1) stationary
00x9 User ADF open PI2
00xA ADF open PI2
00xB User cover open SW2
00xC Cover open SW2
00xD Residual PI1, S1,
S2, S3
00xE Pickup fault PI5
00xF Timing error S2

**ybnews** · 03-23-2013, 07:15 PM

Re: Canon IR 6000 JAMS AT FUSER:

So if jam code 0202 (PS28) is consistant throughout the 50 jam codes displayed what next?
I have ordered a clutch motor at the back of the fuser unit hoping that fixes things.

In the meantime, listed below are other items another tech said I need.
I don't know where these items are.
Are they related to feed problems?

Cam End Plate
Can Mounting Spring
Cam Mount
Cam Level
Cam Plate
Pre-Transfer Corona Assembly

[QUOTE=teckat;349421]

DATE- 0321
Time Jam-1258
Time Cleared-1300
Location- 0=0: copying machine
Jam Code- 0202=02xx stationary jam/xx02 laser write start sensor (PS28)
Paper Source-1=right front deck
Counter- 515220
Paper Size-LRT
------------------------------------------------------------------------

**teckat** · 03-23-2013, 07:44 PM

Re: Canon IR 6000 JAMS AT FUSER:

try replacing the Fixing / Feed Connect Pcb ( FG6-4979-000 )
AND-------------------\
\

DID U CHECK THIS SENSOR ?? good or bad

add an extra wrap to the flag spring forPS28

**vigour** · 03-24-2013, 01:59 AM

Re: Canon IR 6000 JAMS AT FUSER:

do you get 0110 jams also ?

Canon IR 6000 JAMS AT FUSER:

Canon IR 6000 JAMS AT FUSER:

Comment

Comment

Comment

Comment

Comment

Comment

Comment

Comment

Comment

Comment

Comment

Comment

Comment

Comment