Konica Minolta C308 - Cyan issue

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  • Kenny
    Senior Tech

    Site Contributor
    500+ Posts
    • Jun 2009
    • 504

    Konica Minolta C308 - Cyan issue

    Hi guys,

    we currently have a C308 with a cyan issue, the cyan haltone had gone really faded (can hardly see it). I Have replaced the cyan developing unit but after running the machine for a bit the cyan unit has turned black when i have pulled it out? when i run a print it still shows cyan on prints.

    i have checked the TCR level and they are between 6.0-7.0 so they are fine. we are using genuine toner, the machine is on the latest firmware and have cleaned out the little ducts on the hopper unit (with the white plugs)

    i am most likely going down the route of replacing the HV board but wanted to see if any of yous guys have any suggestions.
  • robinsonad86
    Technician

    50+ Posts
    • Aug 2014
    • 67

    #2
    Re: Konica Minolta C308 - Cyan issue

    The fact that cyan dev is turning black would suggest toner isnt being added, which is strange seeing as your TCR values are well within range. Have you checked the toner bottle is turning? Have also had a similar issue caused by the small dev board that sits behind the waste box. Failing that think you could be right with HV

    Comment

    • SimoneCariz
      Junior Member
      • Jan 2018
      • 7

      #3
      Re: Konica Minolta C308 - Cyan issue

      Originally posted by Kenny
      Hi guys,

      we currently have a C308 with a cyan issue, the cyan haltone had gone really faded (can hardly see it). I Have replaced the cyan developing unit but after running the machine for a bit the cyan unit has turned black when i have pulled it out? when i run a print it still shows cyan on prints.

      i have checked the TCR level and they are between 6.0-7.0 so they are fine. we are using genuine toner, the machine is on the latest firmware and have cleaned out the little ducts on the hopper unit (with the white plugs)

      i am most likely going down the route of replacing the HV board but wanted to see if any of yous guys have any suggestions.

      Hi,
      have you checked the erase lamp?
      lately i find some machine where don't work or work partially and don't erase completly the drum.

      Comment

      • tsbservice
        Field tech

        Site Contributor
        5,000+ Posts
        • May 2007
        • 7635

        #4
        Re: Konica Minolta C308 - Cyan issue

        Any consumables over life? Remove drums and devs and check backside of machine for clogged toner air ports/ducts especially cyan. Check ozone filter is it full with cyan?
        A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
        Blessed are they who can laugh at themselves, for they shall never cease to be amused.

        Comment

        • REGSIS
          Trusted Tech

          250+ Posts
          • May 2016
          • 434

          #5
          Re: Konica Minolta C308 - Cyan issue

          Originally posted by tsbservice
          Any consumables over life? Remove drums and devs and check backside of machine for clogged toner air ports/ducts especially cyan. Check ozone filter is it full with cyan?
          There's no ozone filter on 8 series since charging grids are replaced by charging rollers.
          In theory HV unit (or wire/connections) should be causing the problem since the reading of TCR sensor is 6-7% with no toner on magnet roller. Voltage bias C is not holding toner on magnet roller.

          Check value of Vb C in State confirmation/table number!

          Comment

          • tsbservice
            Field tech

            Site Contributor
            5,000+ Posts
            • May 2007
            • 7635

            #6
            Re: Konica Minolta C308 - Cyan issue

            Originally posted by REGSIS
            There's no ozone filter on 8 series since charging grids are replaced by charging rollers.
            In theory HV unit (or wire/connections) should be causing the problem since the reading of TCR sensor is 6-7% with no toner on magnet roller. Voltage bias C is not holding toner on magnet roller.

            Check value of Vb C in State confirmation/table number!
            A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
            Blessed are they who can laugh at themselves, for they shall never cease to be amused.

            Comment

            • Kenny
              Senior Tech

              Site Contributor
              500+ Posts
              • Jun 2009
              • 504

              #7
              Re: Konica Minolta C308 - Cyan issue

              Hi guys,

              i have just turned the machine on checked the levels

              values.jpg

              VDC-C is 800
              VG-C is 950

              Comment

              • Gift
                Service Manager

                1,000+ Posts
                • Mar 2011
                • 2412

                #8
                Re: Konica Minolta C308 - Cyan issue

                I don't know why but cyan devs fails the most.

                Better replace the DV unit and drum as a set (in case the drum is near/end of yield). A faulty drum can lead to draining the dev, too. We also had dv drain issues with improper modified BK->COL drums...

                Comment

                • tsbservice
                  Field tech

                  Site Contributor
                  5,000+ Posts
                  • May 2007
                  • 7635

                  #9
                  Re: Konica Minolta C308 - Cyan issue

                  Originally posted by Kenny
                  Hi guys,

                  i have just turned the machine on checked the levels

                  [ATTACH=CONFIG]49827[/ATTACH]

                  VDC-C is 800
                  VG-C is 950
                  Way off. You better replace cyan drum together with dev unit.
                  A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                  Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                  Comment

                  • REGSIS
                    Trusted Tech

                    250+ Posts
                    • May 2016
                    • 434

                    #10
                    Re: Konica Minolta C308 - Cyan issue

                    Originally posted by Kenny
                    Hi guys,

                    i have just turned the machine on checked the levels

                    [ATTACH=CONFIG]49827[/ATTACH]

                    VDC-C is 800
                    VG-C is 950
                    Cyan develpoing unit is new and if there is developer on magnet roller and just toner is missing there is no need to replace it again.

                    I would try with a new ( or used ) drum YMC and run TCR manual add for cyan and "image stabilization only". After stabilization check VDC-C and VG-C if they are back to normal.

                    After that pull out dev unit c and ckeck if magnet roller turned cyan i.e. holding cyan toner on itself.

                    If not I would use HV board from other machine and see if that get satisfactory result.

                    Again run TCR manual add for cyan to rotate dev unit (cyan toner must fill magnet roller) and "image stabilization only" to correct the values.

                    After you find problematic component, order and replace a new one.

                    Comment

                    • Kenny
                      Senior Tech

                      Site Contributor
                      500+ Posts
                      • Jun 2009
                      • 504

                      #11
                      Re: Konica Minolta C308 - Cyan issue

                      Originally posted by REGSIS
                      Cyan develpoing unit is new and if there is developer on magnet roller and just toner is missing there is no need to replace it again.

                      I would try with a new ( or used ) drum YMC and run TCR manual add for cyan and "image stabilization only". After stabilization check VDC-C and VG-C if they are back to normal.

                      After that pull out dev unit c and ckeck if magnet roller turned cyan i.e. holding cyan toner on itself.

                      If not I would use HV board from other machine and see if that get satisfactory result.

                      Again run TCR manual add for cyan to rotate dev unit (cyan toner must fill magnet roller) and "image stabilization only" to correct the values.

                      After you find problematic component, order and replace a new one.

                      i have tried the above, but still not got it working.

                      here's what i have tried:

                      - tried a HV board from another machine it didn't change the levels and the cyan dev is still black

                      - tried a used dev and drums from another machine, the dev has once again turned black? i also tried a new dev and drum but still no avail.

                      - i have pulled out the main drive and checked if the air ports where full, they wasn't.

                      - checked the toners bottles are turning

                      - i cannot see what is over life as for some reason all the consumables have been reset the machine has only done 150k

                      - i have pulled out the toner hopper to see if it clogged/blocked but looks fine.

                      dont really know where to go from here

                      Comment

                      • femaster
                        Service Manager

                        1,000+ Posts
                        • May 2011
                        • 1417

                        #12
                        Re: Konica Minolta C308 - Cyan issue

                        Have you confirmed that the shutter on the bottom of the hopper assembly is opening when the dev unit is inserted?
                        Have you verified that the hopper is actually turning and attempting to add toner to the dev unit?

                        Easiest way to know for sure if it trying to add is to pull the output tray cover off from above the toner bottles, run the manual toner add for cyan, and watch the metal shaft/gears that is closest to the exit of the copier. This is the shaft that should turn when the hopper is adding toner to the cyan dev unit. See silver metal shafts in included picture. The shafts are positioned so that they are in between the toner bottles. If needed, remove the Cyan and Black toners for easier viewing.
                        C308 Hopper Unit.jpg
                        A Ricoh Service Tech for 7 year. A Konica Minolta Service Tech for 7 years. Now, KM service manager for 4 years.
                        My Ricoh knowledge is slowly dwindling away at this point. Many things have been lost to time...

                        Comment

                        • kingarthur
                          Service Manager

                          1,000+ Posts
                          • Feb 2008
                          • 1199

                          #13
                          Re: Konica Minolta C308 - Cyan issue

                          Originally posted by Kenny
                          Hi guys,

                          i have just turned the machine on checked the levels

                          [ATTACH=CONFIG]49827[/ATTACH]

                          VDC-C is 800
                          VG-C is 950
                          This is probably caused by one of the other colours being "over life"
                          Tip for the day; Treat every problem as your dog would.....If you cant eat it or f*ck it....then p*ss on it & walk away...

                          Comment

                          • Kenny
                            Senior Tech

                            Site Contributor
                            500+ Posts
                            • Jun 2009
                            • 504

                            #14
                            Re: Konica Minolta C308 - Cyan issue

                            Originally posted by femaster
                            Have you confirmed that the shutter on the bottom of the hopper assembly is opening when the dev unit is inserted?
                            Have you verified that the hopper is actually turning and attempting to add toner to the dev unit?

                            Easiest way to know for sure if it trying to add is to pull the output tray cover off from above the toner bottles, run the manual toner add for cyan, and watch the metal shaft/gears that is closest to the exit of the copier. This is the shaft that should turn when the hopper is adding toner to the cyan dev unit. See silver metal shafts in included picture. The shafts are positioned so that they are in between the toner bottles. If needed, remove the Cyan and Black toners for easier viewing.
                            [ATTACH=CONFIG]49860[/ATTACH]
                            i have checked the shutter and is opening when inserting the dev unit,

                            i have performed the manual toner add and the metal shafts do not rotate, i have checked on a working C308 in the office and those metal shafts don't move either?

                            Comment

                            • REGSIS
                              Trusted Tech

                              250+ Posts
                              • May 2016
                              • 434

                              #15
                              Re: Konica Minolta C308 - Cyan issue

                              Originally posted by Kenny

                              dont really know where to go from here
                              Huh! This is wild!
                              Try Front side board FSB (behind waste toner box) and Power supply board (on the left side).

                              Is Magnet roller turning cyan if you turn dev unit C manually?
                              If yes mark the white gears on the back end to check if they are turning.
                              There should be only one clutch for CMY (at least it is on 4 series), so that shouldn't be the problem, but just in case.

                              Are you running manual TCR and image stabilization + checking the voltage values after each attemp?

                              Comment

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