False waste toner full, New boxes

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  • Geo
    Senior Tech

    500+ Posts
    • Nov 2010
    • 662

    #16
    Re: False waste toner full, New boxes

    Originally posted by tmaged
    G127 is the bulletin that addresses this (8/2016).
    Hi

    We follow G127 for transport , however several of the copiers were drop shipped and setup on location. Still we got a call from the customer for full waste tone in less than 20K . The "fix" was to simply remove and reinsert the waste cart. I'm wondering if somehow the cart is "walking" out of place?

    Comment

    • The_Murph
      Technician

      50+ Posts
      • Mar 2016
      • 96

      #17
      Re: False waste toner full, New boxes

      Originally posted by Geo
      Hi

      We follow G127 for transport , however several of the copiers were drop shipped and setup on location. Still we got a call from the customer for full waste tone in less than 20K . The "fix" was to simply remove and reinsert the waste cart. I'm wondering if somehow the cart is "walking" out of place?

      When we worked through this in class we found that reseating got the error to reset temporarily, but unless you reseat the spring in the downtube it will continue to occur, at least from my understanding of the issue.
      If you phrase your inquiry properly, you will get the answers you seek...

      Good Luck ... You'll need it! HAHAHA!

      ~Big Dan~

      Comment

      • tonerlung
        Technician
        • May 2008
        • 27

        #18
        Re: False waste toner full, New boxes

        Check out these two bulletins




        Waste toner box_motor replacement.pdfC7980_Waste toner box Full meassage.pdf

        Comment

        • Guest

          #19
          Re: False waste toner full, New boxes

          Thanks for the 2 bullettins...

          Originally posted by tonerlung
          Check out these two bulletins




          [ATTACH]36075[/ATTACH][ATTACH]36076[/ATTACH]

          Comment

          • giddyupngo
            Trusted Tech

            100+ Posts
            • Oct 2014
            • 109

            #20
            Re: False waste toner full, New boxes

            Ok, I have a 3552ci displaying false waste toner full messages throughout the day. On arrival the readings in mm155 were none = 221, empty = 191, level= 20. After calibrating, now they are none= 233, empty= 187, level = 10.

            If this is weight, why is empty lower than none? If it is counting DOWN to zero as it fills, why is a nearly empty container reading 10?

            Sent from my SAMSUNG-SM-G930A using Tapatalk

            Comment

            • Tonerkiller
              Senior Tech

              500+ Posts
              • Oct 2012
              • 665

              #21
              Re: False waste toner full, New boxes

              Originally posted by Geo
              Hi

              We follow G127 for transport , however several of the copiers were drop shipped and setup on location. Still we got a call from the customer for full waste tone in less than 20K . The "fix" was to simply remove and reinsert the waste cart. I'm wondering if somehow the cart is "walking" out of place?
              We do too. There is an issue, they just do know what the solution is to it yet. Open and close the wtb door and it resets.

              Comment

              • Geo
                Senior Tech

                500+ Posts
                • Nov 2010
                • 662

                #22
                Re: False waste toner full, New boxes

                We just had a customer with a 4002 that threw a C7980 which is not in the S.M. This code pops up if the waste toner full sensor detects the full (lock-up) of the waste toner box 4 times continuously ( see QA H072 ) . The customer started having false waste toner full only AFTER they used the empty K toner container. They were able to remove the container "shake it" reinstall it ...this would work for several days and were doing this for several weeks , they only called in a panic after the C code.. I will update on what we find...

                Cheers....

                Comment

                • Mr2crazed
                  Technician
                  • Jun 2014
                  • 35

                  #23
                  Re: False waste toner full, New boxes

                  Originally posted by Geo
                  We just had a customer with a 4002 that threw a C7980 which is not in the S.M. This code pops up if the waste toner full sensor detects the full (lock-up) of the waste toner box 4 times continuously ( see QA H072 ) . The customer started having false waste toner full only AFTER they used the empty K toner container. They were able to remove the container "shake it" reinstall it ...this would work for several days and were doing this for several weeks , they only called in a panic after the C code.. I will update on what we find...

                  Cheers....
                  Any update on your scenario?

                  Comment

                  • morroCBS
                    Junior Member
                    • May 2017
                    • 2

                    #24
                    Re: False waste toner full, New boxes

                    currently having this problem on multiple 3252ci models, on some U155 calibration have corrected the issue, other machines continue to show TWB full message even after calibration and bottle replacement.

                    Comment

                    • sparkycivic
                      Trusted Tech

                      250+ Posts
                      • Apr 2017
                      • 348

                      #25
                      Re: False waste toner full, New boxes

                      See my post (and the others) regarding this topic on the recent thread here: http://www.copytechnet.com/forums/kyocera-mita-copystar/120888-kyocera-taskalfa-4002i-waste-bottle-error.html


                      Here you can understand the root cause and fixes of the many erroneous waste toner scale and door messages related to the sticky sensor arm

                      Comment

                      • Geo
                        Senior Tech

                        500+ Posts
                        • Nov 2010
                        • 662

                        #26
                        Re: False waste toner full, New boxes

                        Hi all.....

                        New firmware released to possibly address this issue.......

                        Cheers..

                        Comment

                        • buzz
                          Trusted Tech

                          Site Contributor
                          250+ Posts
                          • Aug 2013
                          • 287

                          #27
                          Re: False waste toner full, New boxes

                          V2.05 firmware change notes:

                          "Corrective measuresfor misdetection of thewaste toner FULLBecause of misdetection of the piezoelectric sensor, [Waste toner box is full] display or servicecall C7980 (piezoelectric sensor error) might occur. The overflow detection by the piezoelectricsensor is no longer used."

                          i had this problem on both 4002i and 5002i, hopefully this update is it!

                          Comment

                          • craigster
                            Trusted Tech

                            100+ Posts
                            • Apr 2016
                            • 201

                            #28
                            Re: False waste toner full, New boxes

                            There is a new firmware that just came out for that issue Ver 2.05 for models 4002-6002 and 3252-6052

                            Comment

                            • tmaged
                              Owner/Service Manager

                              Site Contributor
                              1,000+ Posts
                              • Oct 2008
                              • 1858

                              #29
                              Hope that helps !
                              -Tony
                              www.dtios.com
                              Become a fan on Facebook

                              Comment

                              • sparkycivic
                                Trusted Tech

                                250+ Posts
                                • Apr 2017
                                • 348

                                #30
                                Re: False waste toner full, New boxes

                                the sensor was redundant, since there's a scale too. I guess they just wanted to be extra sure that the tank was full in case the scale didn't register full, and save the augers from piling-up.

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