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  • BillyCarpenter
    Field Supervisor

    Site Contributor
    VIP Subscriber
    10,000+ Posts
    • Aug 2020
    • 14755

    3551ci background problem

    This machine is having intermittent backgrounding problems when printing. Sometimes the page will have a blue background. Other times it will be red. It never does it while I'm there but they've saved examples for me.

    I would prefer not to start swapping stuff until the problem is corrected.

    Any ideas?

    PS - I didn't bring the examples back to the shop or I would post them.
    Adversity temporarily visits a strong man but stays with the weak for a lifetime.
  • copiertec
    Service Manager

    Site Contributor
    1,000+ Posts
    • Jan 2016
    • 2172

    #2
    Re: 3551ci background problem

    Whats the count on color? Did you clean the charge rollers? Did you perform color calibration, drum refresh, etc.?

    Comment

    • BillyCarpenter
      Field Supervisor

      Site Contributor
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      • Aug 2020
      • 14755

      #3
      Re: 3551ci background problem

      Originally posted by copiertec
      Whats the count on color? Did you clean the charge rollers? Did you perform color calibration, drum refresh, etc.?
      The count on the drum/dv is about 100k. I did calibration, drum and dv refresh. Didn't clean the charge roller. Are you talking about the transfer roller or the PCR?
      Adversity temporarily visits a strong man but stays with the weak for a lifetime.

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      • copiertec
        Service Manager

        Site Contributor
        1,000+ Posts
        • Jan 2016
        • 2172

        #4
        Re: 3551ci background problem

        Originally posted by BillyCarpenter
        The count on the drum/dv is about 100k. I did calibration, drum and dv refresh. Didn't clean the charge roller. Are you talking about the transfer roller or the PCR?
        No the charge rollers on each drum unit, they build up with ozone and cause issues if covered in the "white ozone" stuff.

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        • BillyCarpenter
          Field Supervisor

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          • Aug 2020
          • 14755

          #5
          Re: 3551ci background problem

          Originally posted by copiertec
          No the charge rollers on each drum unit, they build up with ozone and cause issues if covered in the "white ozone" stuff.

          It's possible but that means that 2 PCR's (cyan, magenta) went bad at the same time. Unless someone comes up with a better idea, I think I'll replace the cyan and magenta drum & DV with a known good one...that would include the PCR for both. I don't think that's the problem though. But I'm at loss.
          Adversity temporarily visits a strong man but stays with the weak for a lifetime.

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          • copiertec
            Service Manager

            Site Contributor
            1,000+ Posts
            • Jan 2016
            • 2172

            #6
            Re: 3551ci background problem

            Originally posted by BillyCarpenter
            It's possible but that means that 2 PCR's (cyan, magenta) went bad at the same time. Unless someone comes up with a better idea, I think I'll replace the cyan and magenta drum & DV with a known good one...that would include the PCR for both. I don't think that's the problem though. But I'm at loss.
            Most instances with shading of colors on that series I have run into have been dirty PCR's. I clean the PCR, calibrate mfp and that usually works as long as the client is using OEM toners.

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            • BillyCarpenter
              Field Supervisor

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              • Aug 2020
              • 14755

              #7
              Re: 3551ci background problem

              Originally posted by copiertec
              Most instances with shading of colors on that series I have run into have been dirty PCR's. I clean the PCR, calibrate mfp and that usually works as long as the client is using OEM toners.

              Thanks. I'll give it a shot. Thanks again.
              Adversity temporarily visits a strong man but stays with the weak for a lifetime.

              Comment

              • blackcat4866
                Master Of The Obvious

                Site Contributor
                10,000+ Posts
                • Jul 2007
                • 22702

                #8
                Re: 3551ci background problem

                I agree. Overtoning seems to be the main cause of backgrounding on AlphardII's. =^..^=
                If you'd like a serious answer to your request:
                1) demonstrate that you've read the manual
                2) demonstrate that you made some attempt to fix it.
                3) if you're going to ask about jams include the jam code.
                4) if you're going to ask about an error code include the error code.
                5) You are the person onsite. Only you can make observations.

                blackcat: Master Of The Obvious =^..^=

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                • BillyCarpenter
                  Field Supervisor

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                  • Aug 2020
                  • 14755

                  #9
                  Re: 3551ci background problem

                  Originally posted by blackcat4866
                  I agree. Overtoning seems to be the main cause of backgrounding on AlphardII's. =^..^=

                  It's strange because it happens rarely. A few sheets a day. Never happens when I'm there.
                  Adversity temporarily visits a strong man but stays with the weak for a lifetime.

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                  • blackcat4866
                    Master Of The Obvious

                    Site Contributor
                    10,000+ Posts
                    • Jul 2007
                    • 22702

                    #10
                    Re: 3551ci background problem

                    I believe that there are pockets of toner that are poorly mixed into the developer. When one of those pockets surfaces you get a puff of unattached toner. =^..^=
                    If you'd like a serious answer to your request:
                    1) demonstrate that you've read the manual
                    2) demonstrate that you made some attempt to fix it.
                    3) if you're going to ask about jams include the jam code.
                    4) if you're going to ask about an error code include the error code.
                    5) You are the person onsite. Only you can make observations.

                    blackcat: Master Of The Obvious =^..^=

                    Comment

                    • KYO_OEM
                      Senior Tech

                      500+ Posts
                      • Aug 2011
                      • 636

                      #11

                      Comment

                      • BillyCarpenter
                        Field Supervisor

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                        • Aug 2020
                        • 14755

                        #12
                        Re: 3551ci background problem

                        KYO,

                        Was just reading over the documentation you sent. That's impressive stuff. I'm going to the account today and I'll print the service logs. I'll let you know.

                        Thank you so much.
                        Adversity temporarily visits a strong man but stays with the weak for a lifetime.

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                        • BillyCarpenter
                          Field Supervisor

                          Site Contributor
                          VIP Subscriber
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                          • Aug 2020
                          • 14755

                          #13
                          Re: 3551ci background problem

                          Originally posted by KYO_OEM
                          If surface from belt would damaged by paper dust or else, system runs in wrong calibration and you can get colored background.
                          Both values from “STRESS“ must be ≥ 2600
                          Values 2200 or less →Surface from the transfer belt faulty, as a result you can get wrong calibration results
                          U468/ V Correction = 65535 ??
                          Shows History from last 16 calibrations.
                          “65535“ (binary coded decimal value) “Good Value“
                          Same as : 1111 1111 1111 1111/ All calibrations successfully
                          For analyzing use Windows calculator /programmer mode, select “decimal mode“ and type in V Correction value
                          e.g.“65534“= 1111 1111 1111 1110/ last calib. failed

                          (You got additional mail from me)
                          Here's the values you told me to check:

                          U468/V-correction - 16383 ------> 0011 1111 1111 1111

                          Looks like calibration failed 2 times

                          U465 - 2394, 2310

                          Looks like the transfer belt is good.


                          I forgot to check:

                          C7601-front ID sensor error
                          C7602-rear ID sensor error


                          Tomorrow I will check C7601 & 2 and clean both ID sensors.

                          Right now the prints look beautiful. Couldn't be any better. It never does this while I'm there.


                          PS - Thanks for teaching me something new.
                          Last edited by BillyCarpenter; 01-07-2021, 09:31 PM.
                          Adversity temporarily visits a strong man but stays with the weak for a lifetime.

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                          • BillyCarpenter
                            Field Supervisor

                            Site Contributor
                            VIP Subscriber
                            10,000+ Posts
                            • Aug 2020
                            • 14755

                            #14
                            Re: 3551ci background problem

                            I'm trying to locate: (3551ci)


                            38. ID sensor 1 (IDS1) ................................ Measures image density for color calibration.
                            39. ID sensor 2 (IDS2) ................................ Measures image density for color calibration

                            I see the location in the manual but can't find them on the machine. It's hard to tell what they look like in the diagram so I really don't know what I'm looking for.
                            Adversity temporarily visits a strong man but stays with the weak for a lifetime.

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                            • KYO_OEM
                              Senior Tech

                              500+ Posts
                              • Aug 2011
                              • 636

                              #15
                              Re: 3551ci background problem

                              FIG. 23 Electrical Components 1
                              Item #7, below the belt.
                              If you remove the belt, you will see both sensors.
                              Covered by shutter

                              But i don`t think it`s the reason in your case.
                              If we get problems with this sensors, last calibrations would show "0" instead of "1".
                              MAybe you don`t know how to read binary coding.
                              You has to read from the right side.
                              16th -12th calibrations--> last 4 calibrations
                              0111 1111 1111 1111

                              Maybe you can share U000/ saved as *.txt file

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