MP C4503 K Quality Issue

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  • david0161
    Technician
    • Nov 2016
    • 14

    #1

    [CQ] MP C4503 K Quality Issue

    Hello all, hopefully I can find some advice on what could be causing my issue. Please look at the attached example.

    FW updated
    Printer & Copier Application memory clear
    K Drum/Dev unit
    IPU
    Imaging IOB
    PTR
    Re-seated all board harnesses.
    Cleaned laser glass

    Process control shows 1's across the board. At a loss for what the issue may be. Thank you in advance!
    Attached Files
  • Gamut
    Trusted Tech

    Site Contributor
    100+ Posts
    • Jul 2008
    • 216

    #2
    Re: MP C4503 K Quality Issue

    Suspect Black plastic "duct" missing from PCDU if you look at back of a colour unit you will see whats missing from your Black PCDU.

    Comment

    • semi
      Trusted Tech

      100+ Posts
      • Sep 2008
      • 192

      #3
      Re: MP C4503 K Quality Issue

      Originally posted by david0161
      Hello all, hopefully I can find some advice on what could be causing my issue. Please look at the attached example.

      FW updated
      Printer & Copier Application memory clear
      K Drum/Dev unit
      IPU
      Imaging IOB
      PTR
      Re-seated all board harnesses.
      Cleaned laser glass

      Process control shows 1's across the board. At a loss for what the issue may be. Thank you in advance!
      Looks like missing rear PCU cover-missing dev bais-or bad contact of the cover earth strap

      Comment

      • copier tech
        Field Supervisor

        5,000+ Posts
        • Jan 2014
        • 8100

        #4
        Re: MP C4503 K Quality Issue

        I agree with the two posts, if that rear cover is missing or the tiny copper contact is bent out of position you get that exact issue.
        Let us eat, drink, and be merry, because tomorrow we may die!

        For all your firmware & service manual needs please visit us at:

        www.copierfirmware.co.uk - www.printerfirmware.co.uk

        Comment

        • david0161
          Technician
          • Nov 2016
          • 14

          #5
          Re: MP C4503 K Quality Issue

          Appreciate the feedback and suggestions. The problem is now resolved.

          Comment

          • copier tech
            Field Supervisor

            5,000+ Posts
            • Jan 2014
            • 8100

            #6
            Re: MP C4503 K Quality Issue

            Perhaps you could enlighten us on what was the solution?
            Let us eat, drink, and be merry, because tomorrow we may die!

            For all your firmware & service manual needs please visit us at:

            www.copierfirmware.co.uk - www.printerfirmware.co.uk

            Comment

            • david0161
              Technician
              • Nov 2016
              • 14

              #7
              Re: MP C4503 K Quality Issue

              The technician had replaced both the K PCU and the Dev unit at the same time. Neither one of these parts are packaged with the rear cover "duct" and was missed upon replacement. Thanks again for the input! Moved a color rear cover to K and the issue jumped with K being fine. Surprised that's not included with either part!

              Comment

              • semi
                Trusted Tech

                100+ Posts
                • Sep 2008
                • 192

                #8
                Re: MP C4503 K Quality Issue

                Originally posted by david0161
                The technician had replaced both the K PCU and the Dev unit at the same time. Neither one of these parts are packaged with the rear cover "duct" and was missed upon replacement. Thanks again for the input! Moved a color rear cover to K and the issue jumped with K being fine. Surprised that's not included with either part!

                It is now,the design of the dev unit has changed meaning you cannot use the old cover on the new dev unit.

                Comment

                • copier tech
                  Field Supervisor

                  5,000+ Posts
                  • Jan 2014
                  • 8100

                  #9
                  Re: MP C4503 K Quality Issue

                  Originally posted by david0161
                  The technician had replaced both the K PCU and the Dev unit at the same time. Neither one of these parts are packaged with the rear cover "duct" and was missed upon replacement. Thanks again for the input! Moved a color rear cover to K and the issue jumped with K being fine. Surprised that's not included with either part!
                  Thanks for the update.

                  I hope you didn't replace all these parts just for a simple issue!?
                  IPU
                  Imaging IOB
                  PTR
                  Let us eat, drink, and be merry, because tomorrow we may die!

                  For all your firmware & service manual needs please visit us at:

                  www.copierfirmware.co.uk - www.printerfirmware.co.uk

                  Comment

                  • SargeNZ
                    Trusted Tech

                    250+ Posts
                    • May 2012
                    • 263

                    #10
                    Re: MP C4503 K Quality Issue

                    An expensive service call! Hope you saved all that other stuff you pulled out.

                    Comment

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