MP 301 ~ Video eye witness of Odd Noise w/ Jam Codes 020 & 060

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • delosangeles
    Trusted Tech

    250+ Posts
    • May 2008
    • 274

    #1

    [Noise] MP 301 ~ Video eye witness of Odd Noise w/ Jam Codes 020 & 060

    Good day to all,

    I was shown by our client a video file type 3gp. I was not able to Upload the video file here, I had hopes to share the odd loud noise with everyone.

    In servicing I could not replicate the issue. I did note in the SMC logged data page 1 of 9 report Jam codes 020 & 060.

    That file I was able to upload.

    I am hopping to create interest & curiosity for input to the Cause of the machines noise,

    Kind regards to all.
    Attached Files
    Trade like a tiger sleep like a baby
  • slimslob
    Retired

    Site Contributor
    25,000+ Posts
    • May 2013
    • 36746

    #2
    Those jam codes both have to do with the paper exit sensor. Check the drive train for the exit section. If it binds before the lead edge reaches the sensor you will get J020 and if it binds while the paper is on the sensor you will get J060. It could also be the source of the noise.

    Comment

    • luca72
      Field Supervisor

      1,000+ Posts
      • Oct 2017
      • 1676

      #3
      Originally posted by delosangeles
      Good day to all,

      I was shown by our client a video file type 3gp. I was not able to Upload the video file here, I had hopes to share the odd loud noise with everyone.

      In servicing I could not replicate the issue. I did note in the SMC logged data page 1 of 9 report Jam codes 020 & 060.

      That file I was able to upload.

      I am hopping to create interest & curiosity for input to the Cause of the machines noise,

      Kind regards to all.
      maybe the noise and the jams are not related to each other, (it's a hypothesis), I see that the jams are distant in time from each other, surely a video would help, try with a link on youtube
      "loneliness is an invention of the white man, when we are alone we talk to everything around us, we are never alone" (Ojibwa)

      Comment

      • Leoculus
        Technician

        50+ Posts
        • Jul 2024
        • 59

        #4
        I find most often jam code 20 is a dirty exit sensor. the sensor sits on the fuser right infront of the exhaust fan it and often builds up with dirt and debris over time. unfortunately 3 jams since november is not much of a consistency to narrow down a specific cause of the jam. I do however notice 37 J001 power on jams logged. Have you checked the mechanism that pushes on the door switches for binding/damage/faulty sensor. there is also a push switch for the right side door immediately below the scanner that i have seen cause issues in the past. On the right side door have seen the Latch pin at the front or the hooks for the latch on the door frame become damaged causing the door not to latch properly. When broken the the door can move enough for one of the switches to open while the machine is in use.

        Most often noises i have heard for these are Squeaking transfer roller bushings or a cracked bushing causing a ticking but is usually a consistent noise.

        Comment

        • anothertech
          Service Manager

          Site Contributor
          1,000+ Posts
          • Nov 2007
          • 1756

          #5
          There are 3 sensors in that paper path, all the same part number. AW020198. Save yourself trouble down the road, go ahead and replace all 3.

          Comment

          • Steve Tech
            Technician
            • May 2024
            • 30

            #6
            Check the side door catches, they are held in place by flimsy plastic and when rhey break the door doesn't shut fully and you get a noise due to the transfer roller gear jumping

            Comment

            • anothertech
              Service Manager

              Site Contributor
              1,000+ Posts
              • Nov 2007
              • 1756

              #7
              Originally posted by Steve Tech
              Check the side door catches, they are held in place by flimsy plastic and when rhey break the door doesn't shut fully and you get a noise due to the transfer roller gear jumping
              Oh, I forgot about that. Sometimes the transfer roller plastic bushings crack too.

              Comment

              • delosangeles
                Trusted Tech

                250+ Posts
                • May 2008
                • 274

                #8
                Good day to all,

                I have since returned to service the MP 301 : Lubing the Fuser Unit exit drive shaft & Main drive Gear & shaft.

                I was able to attach Before & After Photos, However the noise was not resolved.

                I did note during the visit that the Noise was present at Cold Start Up while the fuser was not Driven.

                I now suspect the source of the noise is caused by the Machines Main drive assembly.

                I shall perform Component Output checks to help locate the source of Noise.

                I want to thank everyone for your Input as it helps me address all possible Issues current & evident along with those soon to develop into constant Issues.

                ​​​​​​Everyone have a great week.
                Attached Files
                Trade like a tiger sleep like a baby

                Comment

                • anothertech
                  Service Manager

                  Site Contributor
                  1,000+ Posts
                  • Nov 2007
                  • 1756

                  #9
                  Sounds like bad drum unit.

                  Comment

                  • luca72
                    Field Supervisor

                    1,000+ Posts
                    • Oct 2017
                    • 1676

                    #10
                    Originally posted by delosangeles
                    Good day to all,

                    I have since returned to service the MP 301 : Lubing the Fuser Unit exit drive shaft & Main drive Gear & shaft.

                    I was able to attach Before & After Photos, However the noise was not resolved.

                    I did note during the visit that the Noise was present at Cold Start Up while the fuser was not Driven.

                    I now suspect the source of the noise is caused by the Machines Main drive assembly.

                    I shall perform Component Output checks to help locate the source of Noise.

                    I want to thank everyone for your Input as it helps me address all possible Issues current & evident along with those soon to develop into constant Issues.

                    ​​​​​Everyone have a great week.
                    good!...at this point, go in sp mode and run sp804-(output check) and do a free-run mode for every single part, to identify the source of noise, but how says anothertech...easyli can be the pcdu unit, on the other hand it is the weakest part of the machine, as well as the most hated by everyone here
                    "loneliness is an invention of the white man, when we are alone we talk to everything around us, we are never alone" (Ojibwa)

                    Comment

                    • luca72
                      Field Supervisor

                      1,000+ Posts
                      • Oct 2017
                      • 1676

                      #11
                      Originally posted by delosangeles
                      Good day to all,

                      I have since returned to service the MP 301 : Lubing the Fuser Unit exit drive shaft & Main drive Gear & shaft.

                      I was able to attach Before & After Photos, However the noise was not resolved.

                      I did note during the visit that the Noise was present at Cold Start Up while the fuser was not Driven.

                      I now suspect the source of the noise is caused by the Machines Main drive assembly.

                      I shall perform Component Output checks to help locate the source of Noise.

                      I want to thank everyone for your Input as it helps me address all possible Issues current & evident along with those soon to develop into constant Issues.

                      ​​​Everyone have a great week.

                      well!...at this point, go in sp mode and run sp804-(output check) and do a free-run mode for every single part, to identify the source of noise, but how says anothertech...easyli can be the pcdu unit, probably the little gears of the development unit
                      on the other hand it is the weakest part of the machine, as well as the most hated by everyone here​
                      "loneliness is an invention of the white man, when we are alone we talk to everything around us, we are never alone" (Ojibwa)

                      Comment

                      • delosangeles
                        Trusted Tech

                        250+ Posts
                        • May 2008
                        • 274

                        #12
                        Good day everyone,

                        I have returned to the clients machine & performed Component Checks:

                        1. The Main Motor low speed did demonstrate a slight Game Card Shuffling noise behind the Step Motor normal sound.

                        2. The Main Motor High speed did reveal a loud Clunking / Grinding Kind Of noise.

                        I believe a removal of the Main Drive Ass'y should reveal the particular cause.

                        Kind regards & best wishers for Everyone for your input on the Issue.

                        P.S. Is posting of Video files permitted in the forum?
                        Attached Files
                        Trade like a tiger sleep like a baby

                        Comment

                        • Leoculus
                          Technician

                          50+ Posts
                          • Jul 2024
                          • 59

                          #13
                          Originally posted by delosangeles
                          Good day everyone,

                          I have returned to the clients machine & performed Component Checks:

                          1. The Main Motor low speed did demonstrate a slight Game Card Shuffling noise behind the Step Motor normal sound.

                          2. The Main Motor High speed did reveal a loud Clunking / Grinding Kind Of noise.

                          I believe a removal of the Main Drive Ass'y should reveal the particular cause.

                          Kind regards & best wishers for Everyone for your input on the Issue.

                          P.S. Is posting of Video files permitted in the forum?
                          FYI Those are not different speeds. CW refers to clockwise(Forward). CCW refers to counter clockwise(Reverse). When running it forward with the drum unit out does it still make the noise?

                          Comment

                          • slimslob
                            Retired

                            Site Contributor
                            25,000+ Posts
                            • May 2013
                            • 36746

                            #14
                            Originally posted by delosangeles
                            Good day everyone,

                            I have returned to the clients machine & performed Component Checks:

                            1. The Main Motor low speed did demonstrate a slight Game Card Shuffling noise behind the Step Motor normal sound.

                            2. The Main Motor High speed did reveal a loud Clunking / Grinding Kind Of noise.

                            I believe a removal of the Main Drive Ass'y should reveal the particular cause.

                            Kind regards & best wishers for Everyone for your input on the Issue.

                            P.S. Is posting of Video files permitted in the forum?
                            You will most likely find evidence of wear on the main motor gear. You may also need to check the gear box the motor mounts on. If the gear that engages the main motor shows signs of wear you may have to replace the gear or possibly the entire box. Also check if the PCU drive gear is hard to turn. If so replace the PCU as it is what has destroyed the motor.

                            Comment

                            • luca72
                              Field Supervisor

                              1,000+ Posts
                              • Oct 2017
                              • 1676

                              #15
                              Originally posted by Leoculus

                              FYI Those are not different speeds. CW refers to clockwise(Forward). CCW refers to counter clockwise(Reverse). When running it forward with the drum unit out does it still make the noise?
                              it happened to me a month ago, I had to throw away an mpc2003 because something got grinded in the drive box, we will use it for spare parts
                              - try the sp804 test without pcdu inserted, and above all test the load of the motor by disassembling it and holding it in your hand, apply some load force trying to slow it down with your hands to simulate the load, and see if it starts to generate noise.
                              put on sturdy gloves
                              *I am not responsible for any damage to people, animals, or things...LOL
                              Last edited by luca72; 03-21-2025, 09:11 AM.
                              "loneliness is an invention of the white man, when we are alone we talk to everything around us, we are never alone" (Ojibwa)

                              Comment

                              Working...