MPC 8002 and 5100 toner waste.

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  • Timmytronic
    Trusted Tech

    Site Contributor
    100+ Posts
    • Oct 2010
    • 249

    MPC 8002 and 5100 toner waste.

    Hi. I am not sure if this has already been mentioned but I have a few MPC 8002 and Pro 5100's and these machines have a massive problem with filling the toner waste. In most instances around 15k. I have updated the software to the latest and this has changed nothing.

    Can anyone advise on why or how to stop this. Is it some kind of toner density check.? I have customers who do long and short runs but they still fill up as quick. Ricoh must be loving this as I am having to order so much more toner, I may as well throw it straight into the toner waste to save the machine the work.

    Thanks for for any advice.
    Tim.
  • Tonerbomb
    AutoMajical Resolutionist

    Site Contributor
    2,500+ Posts
    • Feb 2005
    • 2589

    #2
    Re: MPC 8002 and 5100 toner waste.

    This is normal for machines not properly placed in the correct environment. Ricoh does have service bulletins for this issue. I always place a spare WTB with every one of these!!!!!!!!!!! It has to do with the pages per job being to low...........................
    Mystic Crystal Revelations

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    • Timmytronic
      Trusted Tech

      Site Contributor
      100+ Posts
      • Oct 2010
      • 249

      #3
      Re: MPC 8002 and 5100 toner waste.

      All of the machines are in neutral environments, not to cold or warm. Have you the bullitin?

      Thanks for getting back

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      • slimslob
        Retired

        Site Contributor
        25,000+ Posts
        • May 2013
        • 34796

        #4
        Re: MPC 8002 and 5100 toner waste.

        You will also find that your yellow toner yield is much less than what Ricoh publishes. The problem is with the toner refresh mode. The specs are for a specific number of pages per job, color to B/W ratio and coverage. I can't remember the numbers but there is a bulletin on it. When you go up or down on P/J or color to B/W or you go down on coverage the machine goes into toner refresh more frequently. During toner refresh toner is applied to the drums then removed to the waste toner and the developer is refreshed. This helps maintain copy quality by ensuring that the toner in the development in fresh.

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        • Timmytronic
          Trusted Tech

          Site Contributor
          100+ Posts
          • Oct 2010
          • 249

          #5
          Re: MPC 8002 and 5100 toner waste.

          Hi Slim

          Is there any way of switching of or reducing the amount of times the machine does the toner refresh?

          Thanks for the info.

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          • slimslob
            Retired

            Site Contributor
            25,000+ Posts
            • May 2013
            • 34796

            #6
            Re: MPC 8002 and 5100 toner waste.

            Originally posted by Timmytronic
            Hi Slim

            Is there any way of switching of or reducing the amount of times the machine does the toner refresh?

            Thanks for the info.
            There are some SP settings but I have not yet been able to get any information from Ricoh.

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            • Timmytronic
              Trusted Tech

              Site Contributor
              100+ Posts
              • Oct 2010
              • 249

              #7
              Re: MPC 8002 and 5100 toner waste.

              Hiya, I have had a look and there are some setting to reduce the times when it does the check, i just need to understand which way round to do it as its about pattern timings.

              Thanks for the feedback and be good to hear from you.

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              • Gary Bowen
                Bowdog

                250+ Posts
                • Mar 2008
                • 250

                #8
                Re: MPC 8002 and 5100 toner waste.

                So Timmy your machines are running normally for what's it worth. The general rule is to leave several Waste Bottles at the customer sites and have them do the replacements. Here are several Technical Bulletins on the issue. TSB 100 is for Engine firmware.
                Attached Files

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                • Timmytronic
                  Trusted Tech

                  Site Contributor
                  100+ Posts
                  • Oct 2010
                  • 249

                  #9
                  Re: MPC 8002 and 5100 toner waste.

                  Hi Gary

                  Thanks for the details, its a shame they don't give you the option to either make it happen when you want it to e.g. every 5000 copies or just switch it off. I have updated the 8002's firmware and it does not make any odds really. I don't have the latest one for the 5100 yet, but will check what is on it at the mo.

                  Its a shame as they are great machines and seem to be cleaner than the predecessors but this toner thing is a bummer.

                  Have a good weekend
                  Tim

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                  • Imprestik
                    Trusted Tech

                    250+ Posts
                    • Aug 2012
                    • 282

                    #10
                    Re: MPC 8002 and 5100 toner waste.

                    Set your process control to a higher interval or remove some of the processes completely...

                    This device does process control at a drop of a hat which fills up the wtb very quickly. I have a couple of these devices in low volume customers and the wtb was full after 3 to 4K. I removed half of the times the device does process control and now get the wtb to full up between 25 to 30k

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                    • Timmytronic
                      Trusted Tech

                      Site Contributor
                      100+ Posts
                      • Oct 2010
                      • 249

                      #11
                      Re: MPC 8002 and 5100 toner waste.

                      Originally posted by Imprestik
                      Set your process control to a higher interval or remove some of the processes completely...

                      This device does process control at a drop of a hat which fills up the wtb very quickly. I have a couple of these devices in low volume customers and the wtb was full after 3 to 4K. I removed half of the times the device does process control and now get the wtb to full up between 25 to 30k

                      Hi

                      What SP are you adjusting for that, and what setting? I have had a look and not sure what one to alter, its not got the normal setting you can adjust on the 7501.

                      Thanks for the advice.

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                      • Timmytronic
                        Trusted Tech

                        Site Contributor
                        100+ Posts
                        • Oct 2010
                        • 249

                        #12
                        Re: MPC 8002 and 5100 toner waste.

                        Originally posted by Imprestik
                        Set your process control to a higher interval or remove some of the processes completely...

                        This device does process control at a drop of a hat which fills up the wtb very quickly. I have a couple of these devices in low volume customers and the wtb was full after 3 to 4K. I removed half of the times the device does process control and now get the wtb to full up between 25 to 30k

                        Hi Imprestik

                        Do you have those SP's you altered to make these buggers save filling the WTB?

                        Thanks loads

                        Tim

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                        • blackcat4866
                          Master Of The Obvious

                          Site Contributor
                          10,000+ Posts
                          • Jul 2007
                          • 22599

                          #13
                          Re: MPC 8002 and 5100 toner waste.

                          I find it interesting that two of the bulletins explain why it happens, yet offers no remedy. In other words, they're telling us "Get used to it! That's just how it works."
                          The engine firmware bulletin offers a remedy of a 10% improvement. Wow! So I can get a waste toner bottle yield of 4.4K instead of 4.0K. Break out the champagne! =^..^=
                          If you'd like a serious answer to your request:
                          1) demonstrate that you've read the manual
                          2) demonstrate that you made some attempt to fix it.
                          3) if you're going to ask about jams include the jam code.
                          4) if you're going to ask about an error code include the error code.
                          5) You are the person onsite. Only you can make observations.

                          blackcat: Master Of The Obvious =^..^=

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                          • Tonerbomb
                            AutoMajical Resolutionist

                            Site Contributor
                            2,500+ Posts
                            • Feb 2005
                            • 2589

                            #14
                            Re: MPC 8002 and 5100 toner waste.

                            Originally posted by blackcat4866
                            I find it interesting that two of the bulletins explain why it happens, yet offers no remedy. In other words, they're telling us "Get used to it! That's just how it works."
                            The engine firmware bulletin offers a remedy of a 10% improvement. Wow! So I can get a waste toner bottle yield of 4.4K instead of 4.0K. Break out the champagne! =^..^=
                            Now you know why everyone of these I place Automajically comes with a spare WTB.....................
                            Mystic Crystal Revelations

                            Comment

                            • slimslob
                              Retired

                              Site Contributor
                              25,000+ Posts
                              • May 2013
                              • 34796

                              #15
                              Re: MPC 8002 and 5100 toner waste.

                              I have 6 of these in my territory. Four of them are Ricoh national accounts that we service and Ricoh provides the toner and WTBs. Ricoh sent them 2 WTB for each machine. When the use one, they send it back to Ricoh and are sent another. Lynn, the receptionist, says she is constantly ordering toner and returning WTBs.

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