MJ-1112 + E5506, 1.5 million mis-folding

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  • Rusty.Harris
    Senior Tech

    Site Contributor
    500+ Posts
    • Jan 2021
    • 569
    #1

    MJ-1112 + E5506, 1.5 million mis-folding

    Was a bunch of paper dust on the sensors, rollers felt like racing slicks.
    Corrected that...
    When folding, it might fold 3-4 correctly, then mis fold one, not centered, then another
    3-4 WAY off on the fold, then run 2-3 ok, then mis fold again.
    Only thing I could see that might be off a bit, is one of the sensor flags looks like it might
    be worn down a bit.

    Any hints on intermittent folding issues?
    Tags: 3-4, bit, fold, folding, mis
    • blackcat4866
      Master Of The Obvious

      Site Contributor
      10,000+ Posts
      • Jul 2007
      • 22741
      #2
      Re: MJ-1112 + E5506, 1.5 million mis-folding

      Not sure if either of these entries will help you ... you decide:

      Misfeeds LT-R booklets (EAB0) in the saddle stitcher (MJ-1104). Occasionally smashed booklets eject without jamming. Paper cuts in the front white delrin paper guide at the folding knife. Smooth out Guide Flat Exit SDL (6LB28717000) and swap with a center guide. Or replace.

      Ledger booklets are stapled correctly, but fold 34mm off center, in the saddle stitcher (MJ-1104). Customers business card (50mm) was on the stack of ledger paper in the paper tray, fed through the copier successfully, and lodged in the saddle stitcher tray. Remove business card from the saddle stitcher tray, seen on the right side of the saddle stitcher.

      =^..^=
      If you'd like a serious answer to your request:
      1) demonstrate that you've read the manual
      2) demonstrate that you made some attempt to fix it.
      3) if you're going to ask about jams include the jam code.
      4) if you're going to ask about an error code include the error code.
      5) You are the person onsite. Only you can make observations.

      blackcat: Master Of The Obvious =^..^=

        Comment

        • pacman
          I can turn a screw...

          250+ Posts
          • Apr 2009
          • 315
          #3
          Re: MJ-1112 + E5506, 1.5 million mis-folding

          Originally posted by blackcat4866

          Customers business card (50mm) was on the stack of ledger paper in the paper tray, fed through the copier successfully, and lodged in the saddle stitcher tray. Remove business card from the saddle stitcher tray, seen on the right side of the saddle stitcher.

          =^..^=

          That........that's one for the books right there. Impressive!

            Comment

            • blackcat4866
              Master Of The Obvious

              Site Contributor
              10,000+ Posts
              • Jul 2007
              • 22741
              #4
              Re: MJ-1112 + E5506, 1.5 million mis-folding

              I still remember thinking: " ... this couldn't possibly cause this problem ... " =^..^=
              If you'd like a serious answer to your request:
              1) demonstrate that you've read the manual
              2) demonstrate that you made some attempt to fix it.
              3) if you're going to ask about jams include the jam code.
              4) if you're going to ask about an error code include the error code.
              5) You are the person onsite. Only you can make observations.

              blackcat: Master Of The Obvious =^..^=

                Comment

                • Rusty.Harris
                  Senior Tech

                  Site Contributor
                  500+ Posts
                  • Jan 2021
                  • 569
                  #5
                  Follow up

                  Tech just called. Problem solved. It WAS the sponge rollers that were causing the problem.
                  Ran over 50 folded/stapled and it's working perfectly.

                  Capture.JPG

                    Comment

                    • blackcat4866
                      Master Of The Obvious

                      Site Contributor
                      10,000+ Posts
                      • Jul 2007
                      • 22741
                      #6
                      Re: MJ-1112 + E5506, 1.5 million mis-folding

                      Congratulations! Thanks for posting back. =^..^=
                      If you'd like a serious answer to your request:
                      1) demonstrate that you've read the manual
                      2) demonstrate that you made some attempt to fix it.
                      3) if you're going to ask about jams include the jam code.
                      4) if you're going to ask about an error code include the error code.
                      5) You are the person onsite. Only you can make observations.

                      blackcat: Master Of The Obvious =^..^=

                        Comment

                        • Blizzoo
                          Senior Tech

                          Site Contributor
                          500+ Posts
                          • Aug 2013
                          • 588
                          #7
                          Re: MJ-1112 + E5506, 1.5 million mis-folding

                          Good Tech! That can be tricky
                          Defects are simple, our mind is complicated

                            Comment

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