Oh, maybe it ISN'T on a dedicated circuit!

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  • Rusty.Harris
    Senior Tech

    Site Contributor
    500+ Posts
    • Jan 2021
    • 569

    Oh, maybe it ISN'T on a dedicated circuit!

    We have a school system and all of a sudden (about the time it started getting COLD outside) they complained about a 65ppm color machine (20amp) that starts firing off
    fuser errors. Tech replaced the fuser unit and a few days later it did it again. I told him to check the AC socket for a neutral-ground voltage. Also asked if it has an ESP filter
    on the circuit and he said yes. Brought it in and I checked. Had over 100 entries in the last 9 months. About 30 for a month. Most were surge/drop outs. This ESP didn't have
    the neutral to ground because it was an older one. Tech went back, showed them the printout and he checked the N-G and when the machine was running it was spiking OVER
    four volts! He told them to have an electrician check the circuit to make sure it was a dedicated outlet.
    Couple days later they said the machine did it again, electrician said the outlet was good bla bla bla.
    Couple more yes it is, no it isn't and then one of my supervisor techs went there and had the school electrician with him and he said after seeing the N-G voltage, "oh, looks like
    you have a common mode issue" (tech's jaw hit the floor when he said that...DUH! someone gets it).
    But the school said it wasn't a problem, so, we pulled a like machine from the other side of the school that service history showed NO issues, and swapped the machines.
    NEXT day the machine that has NEVER had a problem, had the same fuser code as the original machine.
    And here's the kicker. The school said "oh, well maybe that outlet isn't a dedicated line?" YA THINK?
    Most likely some "Susie secretary" doesn't like the cold, plugged in her space heater and is pulling a bit too much juice.
    That, or the wiring in the building needs to be replaced.
    THIS is why my hair is gray!
  • Duplicator
    IT Manager

    100+ Posts
    • May 2022
    • 150

    #2
    Good gravy. It's that time of year again isn't it?

    I had a similar story once. However, they were plugging their space heater into the same outlet as the UPS on the server rack.... via an extension cord from the office.... Every time the secretary got cold the breaker would trip, the UPS would drain, and the entire network would go down. Arg!
    Worked in IT for 12 years from Helpdesk up to System Administrator. Now working as the IT Manager at a copier company for the last 4 years.

    If I helped you out, please give me a thumbs up! It helps my reputation.

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    • bsm2
      IT Manager

      25,000+ Posts
      • Feb 2008
      • 27805

      #3
      Pretty easy to tell if on a decated .line trip the breaker and see what else turns off

      Comment

      • slimslob
        Retired

        Site Contributor
        25,000+ Posts
        • May 2013
        • 35209

        #4
        In the early days of the RBC 1, the West Coast Royal dealer support tech told me a story about an incident one of his other dealers had encountered. The breaker for the circuit the RBC has on kept tripping but nothing else was affected. It turned out that the wall outlet circuits in that building were single outlets on multiple floors and a secretary 2 floors below had an electric space heater under her desk.

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        • BillyCarpenter
          Field Supervisor

          Site Contributor
          VIP Subscriber
          10,000+ Posts
          • Aug 2020
          • 15218

          #5
          Originally posted by bsm2
          Pretty easy to tell if on a decated .line trip the breaker and see what else turns off
          I've been down this road before and its not quite so simple. For starters, a school is a big building. Secondly, if the guilty device isn't plugged in, you going nowhere fast.

          An electrical diagram of the building would be nice, if its still accurate.
          Adversity temporarily visits a strong man but stays with the weak for a lifetime.

          Comment

          • BillyCarpenter
            Field Supervisor

            Site Contributor
            VIP Subscriber
            10,000+ Posts
            • Aug 2020
            • 15218

            #6
            Originally posted by Rusty.Harris
            We have a school system and all of a sudden (about the time it started getting COLD outside) they complained about a 65ppm color machine (20amp) that starts firing off
            fuser errors. Tech replaced the fuser unit and a few days later it did it again. I told him to check the AC socket for a neutral-ground voltage. Also asked if it has an ESP filter
            on the circuit and he said yes. Brought it in and I checked. Had over 100 entries in the last 9 months. About 30 for a month. Most were surge/drop outs. This ESP didn't have
            the neutral to ground because it was an older one. Tech went back, showed them the printout and he checked the N-G and when the machine was running it was spiking OVER
            four volts! He told them to have an electrician check the circuit to make sure it was a dedicated outlet.
            Couple days later they said the machine did it again, electrician said the outlet was good bla bla bla.
            Couple more yes it is, no it isn't and then one of my supervisor techs went there and had the school electrician with him and he said after seeing the N-G voltage, "oh, looks like
            you have a common mode issue" (tech's jaw hit the floor when he said that...DUH! someone gets it).
            But the school said it wasn't a problem, so, we pulled a like machine from the other side of the school that service history showed NO issues, and swapped the machines.
            NEXT day the machine that has NEVER had a problem, had the same fuser code as the original machine.
            And here's the kicker. The school said "oh, well maybe that outlet isn't a dedicated line?" YA THINK?
            Most likely some "Susie secretary" doesn't like the cold, plugged in her space heater and is pulling a bit too much juice.
            That, or the wiring in the building needs to be replaced.
            THIS is why my hair is gray!

            I liked the way you handled the situation. I don't think you could have handled it any better.
            Adversity temporarily visits a strong man but stays with the weak for a lifetime.

            Comment

            • Rusty.Harris
              Senior Tech

              Site Contributor
              500+ Posts
              • Jan 2021
              • 569

              #7
              We had another one "back in the day", late 90's. Another school. Customer said machine would reboot. Of course the tech couldn't find any issue with the machine.
              Just happened that a tech was there during class change and it did it. On the other side of the wall was a boys bathroom that had recently installed a HOT air dryer.
              Yep, that was it!

              Comment

              • bsm2
                IT Manager

                25,000+ Posts
                • Feb 2008
                • 27805

                #8
                Originally posted by BillyCarpenter

                I've been down this road before and its not quite so simple. For starters, a school is a big building. Secondly, if the guilty device isn't plugged in, you going nowhere fast.

                An electrical diagram of the building would be nice, if its still accurate.
                Wow open your ears and learn

                Usually anything on a share you can check with your meter
                Decated line mean decated . I assume you know how to use one. Or if your company has a power tracker that monitors the device. Yes it's that easy

                We also had one on a dedcated line that would power off brand new machine I monitor the line voltage and would drop to 100volts and machine would turn off. Turned out it the neutral line was not tighten down..
                Problem solved

                Comment

                • Rusty.Harris
                  Senior Tech

                  Site Contributor
                  500+ Posts
                  • Jan 2021
                  • 569

                  #9
                  Follow up!

                  Tech went back with an electrical engineer and he found the problem. The feed for the circuit for the machine was SPLICED into multiple circuits and the GROUND wires were all
                  WRAPPED together instead of going to their appropriate grounds.
                  After they ran the ground wires appropriately, gee wiz! The N-G voltage under load, went from over 4 volts, to 0.02 volts!

                  Idiots!

                  Comment

                  • bsm2
                    IT Manager

                    25,000+ Posts
                    • Feb 2008
                    • 27805

                    #10
                    Originally posted by Rusty.Harris
                    Follow up!

                    Tech went back with an electrical engineer and he found the problem. The feed for the circuit for the machine was SPLICED into multiple circuits and the GROUND wires were all
                    WRAPPED together instead of going to their appropriate grounds.
                    After they ran the ground wires appropriately, gee wiz! The N-G voltage under load, went from over 4 volts, to 0.02 volts!

                    Idiots!
                    Good job

                    Comment

                    • BillyCarpenter
                      Field Supervisor

                      Site Contributor
                      VIP Subscriber
                      10,000+ Posts
                      • Aug 2020
                      • 15218

                      #11
                      Originally posted by Rusty.Harris
                      Follow up!

                      Tech went back with an electrical engineer and he found the problem. The feed for the circuit for the machine was SPLICED into multiple circuits and the GROUND wires were all
                      WRAPPED together instead of going to their appropriate grounds.
                      After they ran the ground wires appropriately, gee wiz! The N-G voltage under load, went from over 4 volts, to 0.02 volts!

                      Idiots!
                      I think ground is ground. All grounds go back to the breaker box and all are connected. So, you can tie them all together, or not tie them together, and it's all the same since they all tie back to the EGC. As long as the connection is sound.

                      Adversity temporarily visits a strong man but stays with the weak for a lifetime.

                      Comment

                      • BillyCarpenter
                        Field Supervisor

                        Site Contributor
                        VIP Subscriber
                        10,000+ Posts
                        • Aug 2020
                        • 15218

                        #12
                        Originally posted by bsm2

                        Wow open your ears and learn

                        Usually anything on a share you can check with your meter
                        Decated line mean decated . I assume you know how to use one. Or if your company has a power tracker that monitors the device. Yes it's that easy

                        We also had one on a dedcated line that would power off brand new machine I monitor the line voltage and would drop to 100volts and machine would turn off. Turned out it the neutral line was not tighten down..
                        Problem solved
                        I've never seen anyone with this much confidence that has no idea what he's talking about. If you could read, he said the machine wasn't on a dedicated circuit. Are you with me? Keep following.

                        In a situation like this, the end goal isn't to locate every outlet on the same circuit. No, the goal is to find the device that is "plugged in" and causing the overload., Still with me? Good.

                        So, what if the device isn't plugged in? And even if it is plugged in, how do you know which device is overloading the circuit., I could give you the answer, but I'll let you tell us.
                        Adversity temporarily visits a strong man but stays with the weak for a lifetime.

                        Comment

                        • slimslob
                          Retired

                          Site Contributor
                          25,000+ Posts
                          • May 2013
                          • 35209

                          #13
                          Originally posted by Rusty.Harris
                          Follow up!

                          Tech went back with an electrical engineer and he found the problem. The feed for the circuit for the machine was SPLICED into multiple circuits and the GROUND wires were all
                          WRAPPED together instead of going to their appropriate grounds.
                          After they ran the ground wires appropriately, gee wiz! The N-G voltage under load, went from over 4 volts, to 0.02 volts!

                          Idiots!
                          Many years ago I had a customer running their accounting system on a token star network where the hub for the network was built into the SCO Xenix based server. The receptionist was randomly getting errors. The first few times I went out, everything was working fine while I was there. Then one day while I was there she turned her calculator to use it and I got a shock touching the computer case. It turned out there was a floating ground om the wall outlet and a ground fault in the calculator. With the calculator powered ON the voltage from the computer case to the mount screw for the wall outlet was 60 Volts. That computer had been getting its ground through the shield of the coax cable.

                          Comment

                          • BillyCarpenter
                            Field Supervisor

                            Site Contributor
                            VIP Subscriber
                            10,000+ Posts
                            • Aug 2020
                            • 15218

                            #14
                            Originally posted by slimslob

                            Many years ago I had a customer running their accounting system on a token star network where the hub for the network was built into the SCO Xenix based server. The receptionist was randomly getting errors. The first few times I went out, everything was working fine while I was there. Then one day while I was there she turned her calculator to use it and I got a shock touching the computer case. It turned out there was a floating ground om the wall outlet and a ground fault in the calculator. With the calculator powered ON the voltage from the computer case to the mount screw for the wall outlet was 60 Volts. That computer had been getting its ground through the shield of the coax cable.
                            In a way, you got lucky that you were touching the PC case when she turned on her calculator and saw it when it happened. Electrical shock not withstanding.
                            Adversity temporarily visits a strong man but stays with the weak for a lifetime.

                            Comment

                            • slimslob
                              Retired

                              Site Contributor
                              25,000+ Posts
                              • May 2013
                              • 35209

                              #15
                              Originally posted by BillyCarpenter

                              I've never seen anyone with this much confidence that has no idea what he's talking about. If you could read, he said the machine wasn't on a dedicated circuit. Are you with me? Keep following.

                              In a situation like this, the end goal isn't to locate every outlet on the same circuit. No, the goal is to find the device that is "plugged in" and causing the overload., Still with me? Good.

                              So, what if the device isn't plugged in? And even if it is plugged in, how do you know which device is overloading the circuit., I could give you the answer, but I'll let you tell us.
                              I have seen all sorts of power horrors and some of them in new construction.
                              • Brand new building. Electrician failed to connect the ground/neutral bus of a breaker panel on the second floor to the actual ground. In effect they had the equivalent of 240 differential between L1 and L2. Difference in current loads of devices between the 2 legs resulted in resulted in the power supplies being blown on a dozen new Olivetti typewriters we had just sold a law office
                              • New wind on a doctor's office. Electrical installer swapped one of the hot legs with the stinger. Smoked 5 or 6 desktop dictation machines. Luckily it only took the builtin surge suppression devices which I was able to replace.

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