FS-534 Ejector Unit C1105

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  • Pocavon
    Technician
    • Mar 2016
    • 30

    #1

    FS-534 Ejector Unit C1105

    Hi ,
    Can someone tell me where to find the assembly / disassembly procedure for the ejector unit on a FS-534 Finisher? I need to replace it and I cant find the procedure in the documentation.
  • copyman
    Owner / Technician

    Site Contributor
    2,500+ Posts
    • Sep 2005
    • 4524

    #2
    Re: FS-534 Ejector Unit C1105

    Personally I have never had to take one apart. I looked around and like you couldn't find much. Unfortunately it may be one of those cases where you may have to wing it. Looking at manual all I saw was how to remove the eject motor. Maybe if you follow those instructions it will get you close to removing the unit. The parts manual shows it clear but can't tell how hard it would be to get to.

    I wish K/M would go back to separate manuals for the options. At least there would be more details. Just like when you go for training, they go over options on last day for a few hours then cut you loose.
    Last edited by copyman; 06-24-2016, 01:18 PM.

    Comment

    • Pocavon
      Technician
      • Mar 2016
      • 30

      #3
      Re: FS-534 Ejector Unit C1105

      Originally posted by copyman
      Personally I have never had to take one apart. I looked around and like you couldn't find much. Unfortunately it may be one of those cases where you may have to wing it. Looking at manual all I saw was how to remove the eject motor. Maybe if you follow those instructions it will get you close to removing the unit. The parts manual shows it clear but can't tell how hard it would be to get to.

      I wish K/M would go back to separate manuals for the options. At least there would be more details. Just like when you go for training, they go over options on Friday for a few hours then cut you loose.
      Thanks, I spent an hour on site and about an hour at home looking. Looks like a wing and a prayer to me as well. Ill have to remove all covers, Take a few pics and jump in.

      Comment

      • Pocavon
        Technician
        • Mar 2016
        • 30

        #4
        Re: FS-534 Ejector Unit C1105

        Originally posted by Pocavon
        Thanks, I spent an hour on site and about an hour at home looking. Looks like a wing and a prayer to me as well. Ill have to remove all covers, Take a few pics and jump in.

        Ha, The timing disk on the bundle eject motor was wobbling.. Guess I dodged a bullet.

        Comment

        • blackcat4866
          Master Of The Obvious

          Site Contributor
          10,000+ Posts
          • Jul 2007
          • 22930

          #5
          Re: FS-534 Ejector Unit C1105

          I wrote myself a procedure for accessing the regulating plates, since that's been a major weakness on the FS-534. You do need to release the eject section to remove the regulating plates. Typically I just let it hang from the two harnesses, but it's only two connectors that keep it attached. I do not take many pictures, but the text might help you. I can do the complete disassembly/reassembly in 60 minutes round trip.

          If you'd like to see the .txt file, send a destination email in a private message. =^..^=
          If you'd like a serious answer to your request:
          1) demonstrate that you've read the manual
          2) demonstrate that you made some attempt to fix it.
          3) if you're going to ask about jams include the jam code.
          4) if you're going to ask about an error code include the error code.
          5) You are the person onsite. Only you can make observations.

          blackcat: Master Of The Obvious =^..^=

          Comment

          • -ph-
            Technician
            • Jun 2009
            • 30

            #6
            Re: FS-534 Ejector Unit C1105

            pulley ejector unit FS-534.JPG


            I need to replace the gear [12, see image] from the ejector unit. I'm afraid there's no other option than to remove the ejector unit, any new tips?

            Comment

            • blackcat4866
              Master Of The Obvious

              Site Contributor
              10,000+ Posts
              • Jul 2007
              • 22930

              #7
              Re: FS-534 Ejector Unit C1105

              The first time that those eject belt got out of time, I did a disassembly of this unit. Yes, you'll have to take it apart. While you're in there, use the opportunity to check those regulating plates. =^..^=
              If you'd like a serious answer to your request:
              1) demonstrate that you've read the manual
              2) demonstrate that you made some attempt to fix it.
              3) if you're going to ask about jams include the jam code.
              4) if you're going to ask about an error code include the error code.
              5) You are the person onsite. Only you can make observations.

              blackcat: Master Of The Obvious =^..^=

              Comment

              • Woxner
                Senior Tech

                500+ Posts
                • Jul 2011
                • 826

                #8
                Re: FS-534 Ejector Unit C1105

                i did this once and it is a pain in the butt. you can take it apart or it does come as an assy.

                Comment

                • -ph-
                  Technician
                  • Jun 2009
                  • 30

                  #9
                  Re: FS-534 Ejector Unit C1105

                  I managed to replace the gear but it was quiet a job.

                  The easy part was taking out the ejector unit which wasn't that hard after all (once the stapler unit was out). Opening the ejector unit wasn't that hard either I just struggled to get everything back into place as you might have guessed. It took me about 3 hours to get it done. I did ran a couple of tests and it works fine.

                  I actually have had very few problems with this type of finisher, I can remember having some trouble with the booklet folder a few years ago and once I had to replace the finisher pcb (FSCB) for a problem with a sensor. I hope this problem won't happen again, maybe next time I'll order the ejector unit instead (if it's not to expensive).

                  Thanks your help guys!

                  p

                  Comment

                  • Qball
                    Trusted Tech

                    100+ Posts
                    • Jun 2013
                    • 127

                    #10
                    Re: FS-534 Ejector Unit C1105

                    I'm on site with this issue. First time for it for me. Damn, if this isn't the best resource out there. Found the encoder wheel all floppy.


                    Sent from my iPhone using Tapatalk

                    Comment

                    • blackcat4866
                      Master Of The Obvious

                      Site Contributor
                      10,000+ Posts
                      • Jul 2007
                      • 22930

                      #11
                      Re: FS-534 Ejector Unit C1105

                      Originally posted by Qball
                      I'm on site with this issue. First time for it for me. Damn, if this isn't the best resource out there. Found the encoder wheel all floppy.


                      Sent from my iPhone using Tapatalk
                      There are three snaps that keep it attached. If you're lucky only one is broken. It will hold with two tabs intact, but not just one. =^..^=
                      If you'd like a serious answer to your request:
                      1) demonstrate that you've read the manual
                      2) demonstrate that you made some attempt to fix it.
                      3) if you're going to ask about jams include the jam code.
                      4) if you're going to ask about an error code include the error code.
                      5) You are the person onsite. Only you can make observations.

                      blackcat: Master Of The Obvious =^..^=

                      Comment

                      • Qball
                        Trusted Tech

                        100+ Posts
                        • Jun 2013
                        • 127

                        #12
                        Re: FS-534 Ejector Unit C1105

                        Originally posted by blackcat4866
                        There are three snaps that keep it attached. If you're lucky only one is broken. It will hold with two tabs intact, but not just one. =^..^=
                        It did only have one tab broken off but it still wasn't holding. I ended up epoxying it back on. I figured that should hold. The encoder is pretty light weight and there's no stress on it. We'll see how well it holds!


                        Sent from my iPhone using Tapatalk

                        Comment

                        • blackcat4866
                          Master Of The Obvious

                          Site Contributor
                          10,000+ Posts
                          • Jul 2007
                          • 22930

                          #13
                          Re: FS-534 Ejector Unit C1105

                          Originally posted by Qball
                          It did only have one tab broken off but it still wasn't holding. I ended up epoxying it back on. I figured that should hold. The encoder is pretty light weight and there's no stress on it. We'll see how well it holds!


                          Sent from my iPhone using Tapatalk
                          I wondered about that. How much stress can there be on that encoder wheel? The plastic must just dry out and become brittle. =^..^=
                          If you'd like a serious answer to your request:
                          1) demonstrate that you've read the manual
                          2) demonstrate that you made some attempt to fix it.
                          3) if you're going to ask about jams include the jam code.
                          4) if you're going to ask about an error code include the error code.
                          5) You are the person onsite. Only you can make observations.

                          blackcat: Master Of The Obvious =^..^=

                          Comment

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