Sharp MX 3100 No power

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  • Doug James
    Senior Tech

    Site Contributor
    500+ Posts
    • Jan 2012
    • 935

    #1

    [Dead] Sharp MX 3100 No power

    Customer said they moved the copier into another room, plugged it in and it didn't come on. I went to the machine and sure enough, it's dead as a doornail. There is nothing I can find in the service manual to troubleshoot this. The power goes into the AC PCB board then to the DC Power Board. Anyone know the most likely culprit board is...
  • blackcat4866
    Master Of The Obvious

    Site Contributor
    10,000+ Posts
    • Jul 2007
    • 22929

    #2
    Re: Sharp MX 3100 No power

    Most machines within the last 10 years work like this: When the switch is turned ON, the power supply provides 5vdc to the main PWB. When the main PWB boots up, it signals the power supply to turn ON the 24vdc, 12vdc, -12vdc, and any other voltages.

    So start with your circuit diagram and a VOM. Put your meter on the 110vac into the power supply and flip ON the power. If you get 110vac, then find the output for the 5vdc to the main PWB. If you don't have 5vdc it's time to take a closer look at the power supply. Maybe a blown fuse?

    If you do have 5vdc at the power supply, find the 5vdc input to the Main PWB. No 5vdc? Look at the wiring harness and connectors. If you have 5vdc entering the Main PWB, find the signal voltage to enable the rest of the power supply. Is the Main PWB telling the PS to turn ON? If no, it's time to take a closer look at the Main PWB.

    If you are getting the ON signal for the PS, find the signal pin on the PS. If you're getting the ON signal at the PS, it's time to take another look at the PS. Maybe a blown fuse? Next find the other voltages output from the power supply. Most likely you'll have pinned it down by now.

    If you get this far, and you've still got all voltages at the power supply, this is where it gets really interesting. You may have a dead short pulling down one or more voltages at the power supply. Turn OFF the main power. unplug all the loads from the power supply, but leave attached the 110vac input and the On signal from the main PWB. Power up, and see if the PS output rise back to normal levels. If yes, one at a time power OFF, plug in one load connector, then power up and check voltages. Eventually you'll find one load that pulls down the output from the power supply.

    And on and on. Fun, fun, fun. =^..^=
    If you'd like a serious answer to your request:
    1) demonstrate that you've read the manual
    2) demonstrate that you made some attempt to fix it.
    3) if you're going to ask about jams include the jam code.
    4) if you're going to ask about an error code include the error code.
    5) You are the person onsite. Only you can make observations.

    blackcat: Master Of The Obvious =^..^=

    Comment

    • skookumchuck
      Technician

      50+ Posts
      • Feb 2012
      • 62

      #3
      Re: Sharp MX 3100 No power

      Great troubleshooting description!

      Comment

      • Toner Boy
        Trusted Tech

        Site Contributor
        250+ Posts
        • Aug 2007
        • 357

        #4
        Re: Sharp MX 3100 No power

        You might want to try and pull the wiring from the paper feed drive assembly, the clutches can short and pull down the voltage (and can damage the power supply as well). Simple enough to try...
        I would suspect the DC power supply as the next suspect. Have replaced a couple for no power. But Blackcat's advice is solid.

        Comment

        • Motormount
          Technician

          50+ Posts
          • Sep 2010
          • 78

          #5
          Re: Sharp MX 3100 No power

          OK, so no one else asked: you checked the wall voltage, right? With the machine plugged in and power on?
          I used to test my trainees with this one, because we ran in to it quite a bit: Poor wiring would show proper voltage with a meter, but drop to zero under a load.

          Comment

          • Doug James
            Senior Tech

            Site Contributor
            500+ Posts
            • Jan 2012
            • 935

            #6
            Re: Sharp MX 3100 No power

            Originally posted by blackcat4866
            Most machines within the last 10 years work like this: When the switch is turned ON, the power supply provides 5vdc to the main PWB. When the main PWB boots up, it signals the power supply to turn ON the 24vdc, 12vdc, -12vdc, and any other voltages.

            So start with your circuit diagram and a VOM. Put your meter on the 110vac into the power supply and flip ON the power. If you get 110vac, then find the output for the 5vdc to the main PWB. If you don't have 5vdc it's time to take a closer look at the power supply. Maybe a blown fuse?

            If you do have 5vdc at the power supply, find the 5vdc input to the Main PWB. No 5vdc? Look at the wiring harness and connectors. If you have 5vdc entering the Main PWB, find the signal voltage to enable the rest of the power supply. Is the Main PWB telling the PS to turn ON? If no, it's time to take a closer look at the Main PWB.

            If you are getting the ON signal for the PS, find the signal pin on the PS. If you're getting the ON signal at the PS, it's time to take another look at the PS. Maybe a blown fuse? Next find the other voltages output from the power supply. Most likely you'll have pinned it down by now.

            If you get this far, and you've still got all voltages at the power supply, this is where it gets really interesting. You may have a dead short pulling down one or more voltages at the power supply. Turn OFF the main power. unplug all the loads from the power supply, but leave attached the 110vac input and the On signal from the main PWB. Power up, and see if the PS output rise back to normal levels. If yes, one at a time power OFF, plug in one load connector, then power up and check voltages. Eventually you'll find one load that pulls down the output from the power supply.

            And on and on. Fun, fun, fun. =^..^=
            So So Helpful, Thanks so much !!!!

            Comment

            • Doug James
              Senior Tech

              Site Contributor
              500+ Posts
              • Jan 2012
              • 935

              #7
              Re: Sharp MX 3100 No power

              Originally posted by Motormount
              OK, so no one else asked: you checked the wall voltage, right? With the machine plugged in and power on?
              I used to test my trainees with this one, because we ran in to it quite a bit: Poor wiring would show proper voltage with a meter, but drop to zero under a load.
              I have had that happen. .. I actually ran an extension cord to the original wall outlet...

              Comment

              • sharphead
                Trusted Tech

                250+ Posts
                • Aug 2009
                • 285

                #8
                Re: Sharp MX 3100 No power

                If there is a finisher disconnect it.

                Comment

                • MHeon71
                  Trusted Tech

                  Site Contributor
                  VIP Subscriber
                  250+ Posts
                  • Oct 2008
                  • 487

                  #9
                  Re: Sharp MX 3100 No power

                  There is a tech tip on Sharp to help trouble shoot dead machines. The tech tip is TT-073113_5.

                  Comment

                  • Doug James
                    Senior Tech

                    Site Contributor
                    500+ Posts
                    • Jan 2012
                    • 935

                    #10
                    Re: Sharp MX 3100 No power

                    Trouble shot the problem to the DC Power supply. The F101 fuse was blown. Put a new fuse in it and it also blew...Then replaced the DC power supply... I then disconnected the paper feed wiring, fuser and the F9 finisher. Turned the machine on. The machine powered up and I let it sit idle with everything still disconnected... After about 10 minutes the machine lost power... At this point I am saying the power source is probably the problem... I am going to send the DC power supply to Hytec and see if they can give me any clues as to the cause... I am not an electrician but considering the fact that the problem was started when they plugged the machine into another outlet pretty much points to the AC power source as far as I can tell.... Any feedback would be extremely helpful...

                    Comment

                    • Doug James
                      Senior Tech

                      Site Contributor
                      500+ Posts
                      • Jan 2012
                      • 935

                      #11
                      Re: Sharp MX 3100 No power

                      Originally posted by Doug James
                      I have had that happen. .. I actually ran an extension cord to the original wall outlet...
                      I actually think at this point that I need to replace the DC power supply again and plug it into the original outlet. Could't test while it was pulling a load but after replacing the board it crashes after 10 minutes of sitting idle.

                      Comment

                      • harleyrider
                        Trusted Tech

                        250+ Posts
                        • Oct 2011
                        • 348

                        #12
                        Re: Sharp MX 3100 No power

                        install a line monitor and see what the supply power is doing.

                        Comment

                        • blackcat4866
                          Master Of The Obvious

                          Site Contributor
                          10,000+ Posts
                          • Jul 2007
                          • 22929

                          #13
                          Re: Sharp MX 3100 No power

                          You have made an assumption that I try to avoid.

                          I always listen to what the enduser has to say, and ask additional questions, but I only give that information credence if I can independently confirm it. It's not they're trying to deceive you (Ok, sometimes they do try to deceive you), but often endusers are not very good observers.

                          Yes it would be a good time to pull out the power quality analyzer, but I doubt that you'll find anything exciting. In my humble opinion, there is most likely some sort of internal short frying your power supplies. =^..^=
                          If you'd like a serious answer to your request:
                          1) demonstrate that you've read the manual
                          2) demonstrate that you made some attempt to fix it.
                          3) if you're going to ask about jams include the jam code.
                          4) if you're going to ask about an error code include the error code.
                          5) You are the person onsite. Only you can make observations.

                          blackcat: Master Of The Obvious =^..^=

                          Comment

                          • Doug James
                            Senior Tech

                            Site Contributor
                            500+ Posts
                            • Jan 2012
                            • 935

                            #14
                            Re: Sharp MX 3100 No power

                            Originally posted by blackcat4866
                            You have made an assumption that I try to avoid.

                            I always listen to what the enduser has to say, and ask additional questions, but I only give that information credence if I can independently confirm it. It's not they're trying to deceive you (Ok, sometimes they do try to deceive you), but often endusers are not very good observers.

                            Yes it would be a good time to pull out the power quality analyzer, but I doubt that you'll find anything exciting. In my humble opinion, there is most likely some sort of internal short frying your power supplies. =^..^=
                            Can you believe the customer had 220V running into the 110V outlet... Holy Crap... I am ordering another AC and DC power supply and going from there... Just hope the fuses prevented damage to the rest of the machine ...

                            Comment

                            • ZOOTECH
                              Senior member of CRS

                              Site Contributor
                              2,500+ Posts
                              • Jul 2007
                              • 3374

                              #15
                              Re: Sharp MX 3100 No power

                              Originally posted by Doug James
                              Can you believe the customer had 220V running into the 110V outlet... Holy Crap... I am ordering another AC and DC power supply and going from there... Just hope the fuses prevented damage to the rest of the machine ...
                              I hope you are going to charge them up the 'ying-yang'.
                              "You can't trust your eyes, if your mind is out of focus" --

                              Comment

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