iR8500 quality problem - developer unit?

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  • Juxta5
    Technician

    Site Contributor
    50+ Posts
    • Jul 2008
    • 65

    #1

    iR8500 quality problem - developer unit?

    We are getting streaks running vertically on an 11" x 17" sheet when printing a 20% grey test.

    The lines are very random (ruling out the drum?) and some are darker while others are lighter. What can be cleaned, or checked?
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  • mrfixit51
    Lead Service Technician

    1,000+ Posts
    • Oct 2008
    • 1975

    #2
    Greetings to near-Coors country!

    Originally posted by Juxta5
    We are getting streaks running vertically on an 11" x 17" sheet when printing a 20% grey test.

    The lines are very random (ruling out the drum?) and some are darker while others are lighter. What can be cleaned, or checked?
    The Drum could be polished to eliminate the tracks where the developer gap rollers run on it. When this gets dirty, you can get a kind of washboard effect from the rumble of the rollers riding on the deposits. Wear on the mag roller can usually be spotted by repeating pattern, most easily seen on 11x17. So I would start with the drum polish and see what that gets you!
    "Once a King, always a King, but once a Knight is enough!"

    Comment

    • SCREWTAPE
      • Jun 2025

      #3
      I would check the developer unit, clean it, check the gears as well.

      Comment

      • OJ the Bodge
        Technician
        • Apr 2009
        • 15

        #4
        I would start with the basics, whats been done before, make sure the coronas are wired with Tunsten not gold wire, then move onto the dev unit see if the toner is genuine canon, pirate stuff can cause similar problems, then wear and tear on dev roller

        Comment

        • 20YRSEXP
          Trusted Tech

          250+ Posts
          • Oct 2008
          • 281

          #5
          Dev unit and drum polish are both good suggestions. May just need a good full PM. I was wondering how many copies you have on the machine?
          Is the glass half full or half empty? I say neither. The glass is obviously full, full of potential. The potential to hold more water or the potential to quench a thirst. Life is all about how you see it.

          Comment

          • Canuck
            Tech Specialist

            1,000+ Posts
            • Nov 2007
            • 1713

            #6
            Are the bands running front to rear? If so like said clean the flanges on the drum...the developer is bouncing. If they keep getting dirty replace the drum cleaner seals...i replace them every 1 million copies. IR105 is even worse...it has extra fan that blows waste toner and contaminates the seals

            Comment

            • Juxta5
              Technician

              Site Contributor
              50+ Posts
              • Jul 2008
              • 65

              #7
              It has only 650,000 clicks and the sample pic I attached shows the paper running landscape (paper feeds via the short side). The corona wires have been replaced recently, someone mentioned tungsten... these are the stainless steel.

              I am going to check the drum and developer as suggested above.
              Last edited by Juxta5; 05-11-2009, 01:31 AM. Reason: to be clear

              Comment

              • 20YRSEXP
                Trusted Tech

                250+ Posts
                • Oct 2008
                • 281

                #8
                650K? is it a rebuild? The wires should be tungsten, the Grid should be stainless. make sure no one put grid wire on the posts. It could cause issues.
                Is the glass half full or half empty? I say neither. The glass is obviously full, full of potential. The potential to hold more water or the potential to quench a thirst. Life is all about how you see it.

                Comment

                • waynec

                  #9
                  The corona's on that particular model should be re-wired every 200 000 copies plus polishing the drum and making sure there is no toner build up on the edge of the drum.

                  Comment

                  • blackcat4866
                    Master Of The Obvious

                    Site Contributor
                    10,000+ Posts
                    • Jul 2007
                    • 22999

                    #10
                    20YRS is correct. The stainless wires were a fix back from the early 1990's and didn't make much of an improvement on the NP-6650s. You should have the brown gold wires with blue wire cleaners.
                    Really, I see two problems here. In addition to the wires you've got a drum cleaning problem, possibly polishing in addition. The clue is the fact that the streaks run off into the void areas of the copy. A developing problem would not do that. =^..^=
                    If you'd like a serious answer to your request:
                    1) demonstrate that you've read the manual
                    2) demonstrate that you made some attempt to fix it.
                    3) if you're going to ask about jams include the jam code.
                    4) if you're going to ask about an error code include the error code.
                    5) You are the person onsite. Only you can make observations.

                    blackcat: Master Of The Obvious =^..^=

                    Comment

                    • mtech
                      Technician

                      250+ Posts
                      • Mar 2007
                      • 307

                      #11
                      Wires-wires-wires. Even if they were replaced yesterday. Clean the filters. Also make sure the machine is not in toner save!!!

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