C250i tick tick tick at idle demo and cause

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  • EarthKmTech
    Step aside, noob

    1,000+ Posts
    • May 2009
    • 2142

    C250i tick tick tick at idle demo and cause



    brand new machine out of the box.

    Can save a lot of time by simply slipping the belt off and spinning the coupling in both directions by hand. If the noise is there you got your answer.
  • qbert69
    Service Manager

    1,000+ Posts
    • Mar 2013
    • 1152

    #2
    Re: C250i tick tick tick at idle demo and cause

    Originally posted by EarthKmTech
    https://youtu.be/Dhe7ic2k6K0

    brand new machine out of the box.

    Can save a lot of time by simply slipping the belt off and spinning the coupling in both directions by hand. If the noise is there you got your answer.
    Just posted a question on the vid.[emoji41][emoji1303]

    Sent from my SM-N950U1 using Tapatalk
    REACH FOR THE STARS!!!
    Konica Minolta Planetariums!
    https://www.konicaminolta.com/planet...gma/index.html

    Comment

    • copytechman
      Senior Tech

      Site Contributor
      500+ Posts
      • Nov 2008
      • 915

      #3
      Re: C250i tick tick tick at idle demo and cause

      Originally posted by EarthKmTech
      https://youtu.be/Dhe7ic2k6K0

      brand new machine out of the box.

      Can save a lot of time by simply slipping the belt off and spinning the coupling in both directions by hand. If the noise is there you got your answer.
      Awesome video!
      Also watched the 2204 vid, that was interesting (havent seen that error yet but still!)

      Regards!
      A.

      Comment

      • occus
        Trusted Tech

        250+ Posts
        • Jul 2013
        • 312

        #4
        Re: C250i tick tick tick at idle demo and cause

        Originally posted by EarthKmTech
        https://youtu.be/Dhe7ic2k6K0

        brand new machine out of the box.

        Can save a lot of time by simply slipping the belt off and spinning the coupling in both directions by hand. If the noise is there you got your answer.


        @EarthKmTech

        Do you have a solution?
        I have replaced the drive gear assembly but the ticking sound is still there... now a bit louder whit the new one

        Maybe the spareparts cannot be used?

        Comment

        • occus
          Trusted Tech

          250+ Posts
          • Jul 2013
          • 312

          #5
          Re: C250i tick tick tick at idle demo and cause

          Ok, its done...
          Do not replace with a new drive gear. In my case i made a modification.
          If you make it for the first time calculate with 60min its really tight. And after i think you need about 35min maybe less with a bit practice.

          1. take out fuser
          2. take away upper and lower backcover
          3. take out your drive gear, 4 cable-connections, 1 fan
          4. put in washers to the movable gear to bridge the gap total 2.5mm with washers 6mm inside diameter, put in your drive gear
          5. important! reseat the transferbelt again, or remove it at the beginning. (you get an error code, gap between gears)
          6. enjoy the silents

          Modifikation_occus.jpg

          Now i'm off work and on the weekend... a longer test run will be done next week.
          Last edited by occus; 02-26-2021, 08:17 PM.

          Comment

          • tsbservice
            Field tech

            Site Contributor
            5,000+ Posts
            • May 2007
            • 7635

            #6
            Re: C250i tick tick tick at idle demo and cause

            Originally posted by occus
            Ok, its done...
            Do not replace with a new drive gear. In my case i made a modification.
            If you make it for the first time calculate with 60min its really tight. And after i think you need about 35min maybe less with a bit practice.

            1. take out fuser
            2. take away upper and lower backcover
            1. take out your drive gear, 4 cable-connections, 1 fan
            2. put in washers to the movable gear to bridge the gap total 2.5mm with washers 6mm inside diameter
            3. put in your drive gear
            4. important! reseat the transferbelt again, or remove it at the beginning. (you get an error code, gap between gears)
            5. enjoy the silents

            [ATTACH=CONFIG]48447[/ATTACH]

            Now i'm off work and on the weekend... a longer test run will be done next week.
            I will be very interested how your mode is performing after few thousand prints. Please keep us informed.
            A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
            Blessed are they who can laugh at themselves, for they shall never cease to be amused.

            Comment

            • blackcat4866
              Master Of The Obvious

              Site Contributor
              10,000+ Posts
              • Jul 2007
              • 22699

              #7
              Re: C250i tick tick tick at idle demo and cause

              So it's probably clicking at the helical gear face. That looks very similar to the 454e, 554e fuser drive packs, sans the clutches.
              =^..^=
              If you'd like a serious answer to your request:
              1) demonstrate that you've read the manual
              2) demonstrate that you made some attempt to fix it.
              3) if you're going to ask about jams include the jam code.
              4) if you're going to ask about an error code include the error code.
              5) You are the person onsite. Only you can make observations.

              blackcat: Master Of The Obvious =^..^=

              Comment

              • Bix
                Service Manager

                1,000+ Posts
                • Apr 2018
                • 1421

                #8
                Re: C250i tick tick tick at idle demo and cause

                Originally posted by occus
                Ok, its done...
                Do not replace with a new drive gear. In my case i made a modification.
                If you make it for the first time calculate with 60min its really tight. And after i think you need about 35min maybe less with a bit practice.

                1. take out fuser
                2. take away upper and lower backcover
                3. take out your drive gear, 4 cable-connections, 1 fan
                4. put in washers to the movable gear to bridge the gap total 2.5mm with washers 6mm inside diameter, put in your drive gear
                5. important! reseat the transferbelt again, or remove it at the beginning. (you get an error code, gap between gears)
                6. enjoy the silents

                [ATTACH=CONFIG]48447[/ATTACH]

                Now i'm off work and on the weekend... a longer test run will be done next week.
                Are you sure it's okay in the long run? That detachment appears to be intended to allow the fuser roller hook to be flexible without creating damage. It could wear out the plastic quickly and create new squeaks in the future

                Comment

                • occus
                  Trusted Tech

                  250+ Posts
                  • Jul 2013
                  • 312

                  #9
                  Re: C250i tick tick tick at idle demo and cause

                  After a test of 3'000 papers in testmode the drive gear is still silent.

                  If you look at the detail metall motor gear and spaced plastik gear, this picture is before i put in the washers

                  before.jpg

                  and after
                  after.jpg

                  I had time today to play around.
                  On the original drive gear it works perfekt 100% silence. On the drive gear that i have ordered you can hear the ticking noise sometime but ony if you now there is a ticking noise so 95% silence.

                  @Bix
                  What do you mean with " to allow the fuser roller hook to be flexible without creating damage". I can't see any relation to the fuser roller?

                  Now i haven't time any more for this...

                  Open question:
                  - Why i got a new drive gear with the same problem? I guess this was delivered from stock with older production date. The older manufactured c250i does not have this ticking noise so it's not logical.
                  - will this mod persists more than 100'000 sheets
                  - maybe if you add spacer under the 4 screws on the motor plate you have the same effect and without removing the drive gear, it will be mucht faster.

                  Comment

                  • Bix
                    Service Manager

                    1,000+ Posts
                    • Apr 2018
                    • 1421

                    #10
                    Re: C250i tick tick tick at idle demo and cause

                    1. Mine is just a hypothesis about the reason for that space. I am talking about the component indicated by the arrow.

                    arrow.jpg

                    To facilitate insertion of the fuser unit, it retracts inward. From what I have seen, the motor starts all those gears.

                    2. The problem also occurs in the second piece because perhaps the problem comes from somewhere else. Don't get me wrong. The problem is definitely in that area but maybe other part of the c250i pushes that gear incorrectly, always causing the noise.

                    For example, I have discovered that I have a defective paper exit unit. After replacing the fuser, the squeaking problem disappeared for a month. But strangely it's back. I took apart the paper exit unit and discovered that an internal plastic part was broken. So why had replacing the fuser solved my problem for a while? These are the mysteries of the machines.

                    Comment

                    • occus
                      Trusted Tech

                      250+ Posts
                      • Jul 2013
                      • 312

                      #11
                      Re: C250i tick tick tick at idle demo and cause

                      The space that i have fixed is not in relation with any other gear then the metal motor gear so i can't imaging, there is no reason not to try this modification.
                      Last friday i found out if you press the movable gear on the machine side the noise disappears immediately, thats why i fix the gear.

                      I guess the helical teeths runs not synchron, because the angles of the shafts are not perfect. Any change can make more or less tollerance.

                      Comment

                      • tsbservice
                        Field tech

                        Site Contributor
                        5,000+ Posts
                        • May 2007
                        • 7635

                        #12
                        Re: C250i tick tick tick at idle demo and cause

                        Hi occus, how your fix holds after some time? Do you have other machines like that?
                        A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                        Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                        Comment

                        • occus
                          Trusted Tech

                          250+ Posts
                          • Jul 2013
                          • 312

                          #13
                          Re: C250i tick tick tick at idle demo and cause

                          Hi, it was the only one.
                          And yes the fix holds until today. The gear can't slip left/right on the axis anymore.

                          Comment

                          • Markks
                            Senior Tech

                            Site Contributor
                            VIP Subscriber
                            500+ Posts
                            • Feb 2018
                            • 520

                            #14
                            Re: C250i tick tick tick at idle demo and cause

                            Originally posted by EarthKmTech
                            https://youtu.be/Dhe7ic2k6K0

                            brand new machine out of the box.

                            Can save a lot of time by simply slipping the belt off and spinning the coupling in both directions by hand. If the noise is there you got your answer.

                            Youtube link not working

                            Comment

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