clutches failure

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  • elmaligno
    Expert technician KM

    250+ Posts
    • Oct 2009
    • 302

    #1

    clutches failure

    Hello colleagues, do you know of any product to clean the clutches? Here in Spain there was a chemical company that manufactured a very good one and closed, and now I have not found a suitable one.
    Above all it is useful to test a clutch suspected to be failing without having to replace it to check it, or to clean others that are very difficult to access.
    Field technician since 1994
  • tsbservice
    Field tech

    Site Contributor
    5,000+ Posts
    • May 2007
    • 7964

    #2
    Which product you used to clean/spray clutches?
    I would assume cleaning aerosol for electronics will do some job.
    A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
    Blessed are they who can laugh at themselves, for they shall never cease to be amused.

    Comment

    • Hansoon
      Field Supervisor

      Site Contributor
      2,500+ Posts
      • Sep 2007
      • 3372

      #3
      Blow them out with air, soak them with brake cleaner, blow them out again with air.

      Hans
      โ€œSent from my Intel 80286 using MS-DOS 2.0โ€

      Comment

      • elmaligno
        Expert technician KM

        250+ Posts
        • Oct 2009
        • 302

        #4
        Originally posted by tsbservice
        Which product you used to clean/spray clutches?
        I would assume cleaning aerosol for electronics will do some job.
        Belius-22
        Field technician since 1994

        Comment

        • copyman
          Owner / Technician

          Site Contributor
          2,500+ Posts
          • Sep 2005
          • 4609

          #5
          I spray clutches with CRC Electronic Cleaner then blow out with air. I don't even remove clutches from machine. Put a paper towel or rag under clutch, spray clutch, blow off with air, remove paper towel / rag , done!
          Attached Files

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          • blackcat4866
            Master Of The Obvious

            Site Contributor
            10,000+ Posts
            • Jul 2007
            • 22997

            #6
            In my humble opinion, by the time they're throwing rust dust it's too late to clean anything. It's time for new clutches, and usually all the clutches in that pack. It makes no sense to remove a drive pack, replace one very worn clutch, and leave four mostly worn clutches.

            Back when they were greasable clutches, cleaning and greasing sometimes helped. But with electromagnetic clutches, no. The last time I cleaned electromagnetic clutches on a KM-8003i I was carrying 3 clutches but needed 5. It was only desperation that made me completely disassemble all 5 of the old clutches, and scavenge enough parts to repair two of them.
            If you'd like a serious answer to your request:
            1) demonstrate that you've read the manual
            2) demonstrate that you made some attempt to fix it.
            3) if you're going to ask about jams include the jam code.
            4) if you're going to ask about an error code include the error code.
            5) You are the person onsite. Only you can make observations.

            blackcat: Master Of The Obvious =^..^=

            Comment

            • Madnhain
              Trusted Tech

              100+ Posts
              • Dec 2012
              • 148

              #7
              Originally posted by blackcat4866
              It makes no sense to remove a drive pack, replace one very worn clutch, and leave four mostly worn clutches.
              In my old age and laziness, I just replace the whole dang assy if available.

              Comment

              • copyman
                Owner / Technician

                Site Contributor
                2,500+ Posts
                • Sep 2005
                • 4609

                #8
                Originally posted by blackcat4866
                In my humble opinion, by the time they're throwing rust dust it's too late to clean anything. It's time for new clutches, and usually all the clutches in that pack. It makes no sense to remove a drive pack, replace one very worn clutch, and leave four mostly worn clutches.

                Back when they were greasable clutches, cleaning and greasing sometimes helped. But with electromagnetic clutches, no. The last time I cleaned electromagnetic clutches on a KM-8003i I was carrying 3 clutches but needed 5. It was only desperation that made me completely disassemble all 5 of the old clutches, and scavenge enough parts to repair two of them.
                The only clutch I don't clean and always replace is the exit clutch. This is the only one I ever see with rust.

                I use the electronic cleaner only on mag clutches. Just had a service call yesterday on an old Biz 223 that was printing half pages intermittently. Sprayed the reg clutch with electronic cleaner and canned air and out the door in 10 mins!

                Comment

                • wjurls
                  Trusted Tech

                  Site Contributor
                  250+ Posts
                  • Feb 2017
                  • 494

                  #9
                  Originally posted by blackcat4866
                  In my humble opinion, by the time they're throwing rust dust it's too late to clean anything. It's time for new clutches, and usually all the clutches in that pack. It makes no sense to remove a drive pack, replace one very worn clutch, and leave four mostly worn clutches.

                  Back when they were greasable clutches, cleaning and greasing sometimes helped. But with electromagnetic clutches, no. The last time I cleaned electromagnetic clutches on a KM-8003i I was carrying 3 clutches but needed 5. It was only desperation that made me completely disassemble all 5 of the old clutches, and scavenge enough parts to repair two of them.
                  This!!! Just replace the damn things. Yes, it can be expensive on a big PFU unit but I just had to replace a twice blown PF-706 board (ICP6) due to shorting out clutches. Konica priced the "paper feed clutches" a lot cheaper than the regular "clutch 1" part because there are so many of them in a PFU.

                  Comment

                  • Max
                    Senior Tech

                    500+ Posts
                    • Oct 2011
                    • 551

                    #10
                    Solvent cleaner does a good job.

                    Comment

                    • copyman
                      Owner / Technician

                      Site Contributor
                      2,500+ Posts
                      • Sep 2005
                      • 4609

                      #11
                      Originally posted by wjurls

                      This!!! Just replace the damn things. Yes, it can be expensive on a big PFU unit but I just had to replace a twice blown PF-706 board (ICP6) due to shorting out clutches. Konica priced the "paper feed clutches" a lot cheaper than the regular "clutch 1" part because there are so many of them in a PFU.
                      It's easy to say just replace the damn things when you work for a company and not your money but when you are an Independent you do what you can to save the customer and you money. Especially if cleaning the clutch works just as good.

                      Comment

                      • tsbservice
                        Field tech

                        Site Contributor
                        5,000+ Posts
                        • May 2007
                        • 7964

                        #12
                        Production and office machines are totally different animals. Downtime on production will cost a fortune compared to office machine. So you're both right ๐Ÿ‘ ... probably
                        I think nobody knows half what BC knows I'm with him on this one.
                        A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                        Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                        Comment

                        • wjurls
                          Trusted Tech

                          Site Contributor
                          250+ Posts
                          • Feb 2017
                          • 494

                          #13
                          Originally posted by copyman

                          It's easy to say just replace the damn things when you work for a company and not your money but when you are an Independent you do what you can to save the customer and you money. Especially if cleaning the clutch works just as good.
                          I am an independent. I ends up costing far more to replace blown boards and in return trips.

                          Comment

                          • copyman
                            Owner / Technician

                            Site Contributor
                            2,500+ Posts
                            • Sep 2005
                            • 4609

                            #14
                            Originally posted by wjurls

                            I am an independent. I ends up costing far more to replace blown boards and in return trips.
                            Never blew a board because of a bad clutch or have return trips. My system is working and will continue to spray clutches. If I thought for 1 second it would cause issues I would just replace the clutches. But after 40 years of spraying mag clutches with elec cleaner and working great why change. If you are ok with spending $30 to $50 for a clutch go for it.

                            Comment

                            • copyman
                              Owner / Technician

                              Site Contributor
                              2,500+ Posts
                              • Sep 2005
                              • 4609

                              #15
                              Just to be clear like I mentioned in previous post if clutch is throwing rust I replace them but I have taken apart and cleaned CL8 a few times when on 30-03 calls far away from shop and didn't have a new clutch with me. (probably going to regret saying this but still working good more than a year later). C454e & C554e, customer runs about 10k month on each machine.

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