Kyocera 3051ci with colored lines (samples included)

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  • giddyupngo
    Trusted Tech

    100+ Posts
    • Oct 2014
    • 109

    #1

    Kyocera 3051ci with colored lines (samples included)

    Hi, this machine has under 70K on the meter, evenly divided between color and B/W. Three different techs have been here, all have been unable to reproduce error onsite. This makes it difficult to replace parts because it is all a shot in the dark. This last happened late in a run of 75 prints. I have run 100 of the same file and have not seen it. I checked the voltage at the wall, electrical ground is good. Has anyone seen this and what worked for you? Thanks!Samples of lines on 3051ci.pdf
  • giddyupngo
    Trusted Tech

    100+ Posts
    • Oct 2014
    • 109

    #2
    Re: Kyocera 3051ci with colored lines (samples included)

    Has latest firmware too, 5.105

    Comment

    • tmaged
      Owner/Service Manager

      Site Contributor
      1,000+ Posts
      • Oct 2008
      • 1885

      #3
      Re: Kyocera 3051ci with colored lines (samples included)

      I would start by cleaning & lubing the drum grounds in the front toner hopper unit. Blackcat & I have had discussions at length regarding this. He had one that was losing black. Mine was a 3050ci that was losing magenta. That's what yours looks like it's missing to me. It usually happens to the front frame side.
      Hope that helps !
      -Tony
      www.dtios.com
      Become a fan on Facebook

      Comment

      • giddyupngo
        Trusted Tech

        100+ Posts
        • Oct 2014
        • 109

        #4
        Re: Kyocera 3051ci with colored lines (samples included)

        Thanks Tony,
        Voids showed up on the grey bar in U089, so I replaced the black developer and it is now working. I will keep your advice in mind if it comes back. Thanks!

        Comment

        • blackcat4866
          Master Of The Obvious

          Site Contributor
          10,000+ Posts
          • Jul 2007
          • 23008

          #5
          Re: Kyocera 3051ci with colored lines (samples included)

          Originally posted by giddyupngo
          Thanks Tony,
          Voids showed up on the grey bar in U089, so I replaced the black developer and it is now working. I will keep your advice in mind if it comes back. Thanks!
          My suggestion is to clean an re-grease the drum ground before it depletes another developing unit. My machine was dumping developer such that the symptoms were back within a week. How many developing units would you like to install? =^..^=
          If you'd like a serious answer to your request:
          1) demonstrate that you've read the manual
          2) demonstrate that you made some attempt to fix it.
          3) if you're going to ask about jams include the jam code.
          4) if you're going to ask about an error code include the error code.
          5) You are the person onsite. Only you can make observations.

          blackcat: Master Of The Obvious =^..^=

          Comment

          • tmaged
            Owner/Service Manager

            Site Contributor
            1,000+ Posts
            • Oct 2008
            • 1885

            #6
            Re: Kyocera 3051ci with colored lines (samples included)

            Actually I enlarged it & it looks to me like it's missing cyan out of the samples you posted. Shouldn't have anything to do with the black DV unit.
            Hope that helps !
            -Tony
            www.dtios.com
            Become a fan on Facebook

            Comment

            • blackcat4866
              Master Of The Obvious

              Site Contributor
              10,000+ Posts
              • Jul 2007
              • 23008

              #7
              Re: Kyocera 3051ci with colored lines (samples included)

              Originally posted by tmaged
              Actually I enlarged it & it looks to me like it's missing cyan out of the samples you posted. Shouldn't have anything to do with the black DV unit.
              I beg to differ tmaged. I do have the advantage of having good scans and some additional tools at my disposal. In the second example it's only magenta that he's losing. In the third example all colors are fading out. =^..^=

              Comparison.JPG

              Interestingly, the CMYK colors do not fade out at equal rates through each streak. Sometimes magenta fades first, sometimes cyan fades first. Since there is no yellow, I can't really evaluate yellow. Black fades the least.

              I think cyan may be overtoning, dumping splotches of toner unexpectedly. Maybe it's just the endusers choice of colors, but there are almost no yellow pixels in this document anywhere. If you have a shorting developing bias, it's probably on yellow. Try printing the test document attached. I'll be interested to see how yellow prints.

              This sample is from the last page of the PDF document, enlarged to 800%, then ColorPic breakdown of the colors.
              Attached Files
              Last edited by blackcat4866; 10-01-2016, 05:55 PM.
              If you'd like a serious answer to your request:
              1) demonstrate that you've read the manual
              2) demonstrate that you made some attempt to fix it.
              3) if you're going to ask about jams include the jam code.
              4) if you're going to ask about an error code include the error code.
              5) You are the person onsite. Only you can make observations.

              blackcat: Master Of The Obvious =^..^=

              Comment

              • Tonerkiller
                Senior Tech

                500+ Posts
                • Oct 2012
                • 668

                #8
                Re: Kyocera 3051ci with colored lines (samples included)

                Originally posted by tmaged
                Actually I enlarged it & it looks to me like it's missing cyan out of the samples you posted. Shouldn't have anything to do with the black DV unit.
                That sample is missing cyan

                Comment

                • giddyupngo
                  Trusted Tech

                  100+ Posts
                  • Oct 2014
                  • 109

                  #9
                  Re: Kyocera 3051ci with colored lines (samples included)

                  I have a call to go back to this same machine, don't know if it is the same issue. Just in case how do you clean and lube the drum grounds on the inner unit?
                  Thanks!

                  Comment

                  • tmaged
                    Owner/Service Manager

                    Site Contributor
                    1,000+ Posts
                    • Oct 2008
                    • 1885

                    #10
                    Re: Kyocera 3051ci with colored lines (samples included)

                    Pull the grey toner hooper unit off the front of the machine. The drum shafts go all the way through the drum & ground inside the bearings. Check bearings & use conductive grease on the shaft ends.
                    Hope that helps !
                    -Tony
                    www.dtios.com
                    Become a fan on Facebook

                    Comment

                    • giddyupngo
                      Trusted Tech

                      100+ Posts
                      • Oct 2014
                      • 109

                      #11
                      Re: Kyocera 3051ci with colored lines (samples included)

                      Thanks Tony,
                      Arrived, ran Black Cats test before doing anything, attaching more recent image samples


                      Had to use High Compression PDF for Black Cats test, File uploader wouldn't take a 12MB file, though it should be within the limit.
                      doc00994120161006131825.pdf

                      Comment

                      • tmaged
                        Owner/Service Manager

                        Site Contributor
                        1,000+ Posts
                        • Oct 2008
                        • 1885

                        #12
                        Re: Kyocera 3051ci with colored lines (samples included)

                        Do you think the drum ground was the cause of the problems ?
                        Hope that helps !
                        -Tony
                        www.dtios.com
                        Become a fan on Facebook

                        Comment

                        • giddyupngo
                          Trusted Tech

                          100+ Posts
                          • Oct 2014
                          • 109

                          #13
                          Re: Kyocera 3051ci with colored lines (samples included)

                          Ended up replacing the magenta developer based on the recent image defects. Cleaned the drum grounds, bearings looked good. Did not re-lube as was not sure which grease to use. What do you use for conductive grease Tony? No evidence of image defect today. Will wait and see if problem returns.

                          Comment

                          • blackcat4866
                            Master Of The Obvious

                            Site Contributor
                            10,000+ Posts
                            • Jul 2007
                            • 23008

                            #14
                            Re: Kyocera 3051ci with colored lines (samples included)

                            Originally posted by tmaged
                            Pull the grey toner hooper unit off the front of the machine. The drum shafts go all the way through the drum & ground inside the bearings. Check bearings & use conductive grease on the shaft ends.
                            Exactly, and watch for rusty dust. Photos:
                            Rust Dust.jpgDrum Ground.jpgDrum Shaft.jpgDumped Developer.jpg

                            So you removed all the grease and left it unlubricated? Does that seem like a good idea?
                            =^..^=
                            If you'd like a serious answer to your request:
                            1) demonstrate that you've read the manual
                            2) demonstrate that you made some attempt to fix it.
                            3) if you're going to ask about jams include the jam code.
                            4) if you're going to ask about an error code include the error code.
                            5) You are the person onsite. Only you can make observations.

                            blackcat: Master Of The Obvious =^..^=

                            Comment

                            • giddyupngo
                              Trusted Tech

                              100+ Posts
                              • Oct 2014
                              • 109

                              #15
                              Re: Kyocera 3051ci with colored lines (samples included)

                              I didn't remove all the grease, just removed from drum shafts, the inner unit side still had grease on it. I was worried I didn't have the right grease, and was trying to balance conflicting advice between the forum and from co-workers. I looked into it and it seems very few greases are actually conductive, they just protect the connection from oxidization. Some have metal powder in them but sticking an ohmmeter in most greases will show "open circuit". I have lubriplate 930-AA multipurpose grease. This is the article I read. HF Nets in Hawaii

                              You are right, It should be re-lubed with something. Thanks for the pictures, there are no signs of rust or dumped developer on my machine.

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