8001i J42xx

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  • tmaged
    Owner/Service Manager

    Site Contributor
    1,000+ Posts
    • Oct 2008
    • 1813

    8001i J42xx

    I've had about 5 different 8001i's (latest firmware) give me this jam code 42xx at different times. When it occurs, removing the paper will just jam again until power is cycled. Even opening the door, doesn't stop the exit motor from running continuously in reverse after the jam is indicated. I slow-mo videoed it to verify that's what was happening. Curious if anyone has seen this, or has done anything to prevent it ?
    Thanks !
    Last edited by tmaged; 03-13-2018, 03:19 AM. Reason: It's 42xx not 44xx
    Hope that helps !
    -Tony
    www.dtios.com
    Become a fan on Facebook
  • Kyo fan
    Trusted Tech

    250+ Posts
    • Dec 2013
    • 368

    #2
    Re: 8001i J42xx

    Have you tried replacing the exit unit? Check the sensor actuators in it. Paper wears them down a lot.

    Comment

    • wragsdale
      Trusted Tech

      100+ Posts
      • Jul 2014
      • 188

      #3
      Re: 8001i J42xx

      The only solution I've found (other than power cycling) is to replace the Front PWB. P/N 302LF94210

      Comment

      • tmaged
        Owner/Service Manager

        Site Contributor
        1,000+ Posts
        • Oct 2008
        • 1813

        #4
        Re: 8001i J42xx

        Thanks Wragsdale. Reading the description of that PWB, that would make sense. I'm curious why it clears if it's not a firmware issue of some sort. I would think if the front PWB needed replacing, the jam would persist even when cycling power.
        I'm just glad someone else has seen this happen. The motor doesn't shut off even though there is a jam indicated & the side door is opened.
        Hope that helps !
        -Tony
        www.dtios.com
        Become a fan on Facebook

        Comment

        • Geo
          Senior Tech

          500+ Posts
          • Nov 2010
          • 660

          #5
          Re: 8001i J42xx

          [QUOTE=tmaged;597480]I've had about 5 different 8001i's (latest firmware) give me this jam code 42xx at different times. When it occurs, removing the paper will just jam again until power is cycled. Even opening the door, doesn't stop the exit motor from running continuously in reverse after the jam is indicated. I slow-mo videoed it to verify that's what was happening. Curious if anyone has seen this, or has done anything to prevent it ?
          Thanks ![/QUOTE

          Let me tell you what is NOT causing this problem...It's not firmware,HDD, main pcb, engine pcb , front pcb, exit assy or power noise.
          We ran into this same problem . First we replaced the exit assy and front pcb . After replacing the parts and before turning on we tried to update the firmware and during the update the copier crashed. To make a long story short we had to replace the other listed parts to bring it back to life. Six months later same thing with the exit assy running on. The only way to reset is a full power cycle...
          I'm wondering if this is a pure programming bug that only happens under very unusual circumstances ,for example...during the jam removal process where the copier is trying to convey all the paper after a registered jam. If I remember correctly , this was one of the new features of this copier.

          Cheers...

          Comment

          • blackcat4866
            Master Of The Obvious

            Site Contributor
            10,000+ Posts
            • Jul 2007
            • 22699

            #6
            Re: 8001i J42xx

            I know this is frowned on, but have you considered downgrading the firmware? =^..^=
            If you'd like a serious answer to your request:
            1) demonstrate that you've read the manual
            2) demonstrate that you made some attempt to fix it.
            3) if you're going to ask about jams include the jam code.
            4) if you're going to ask about an error code include the error code.
            5) You are the person onsite. Only you can make observations.

            blackcat: Master Of The Obvious =^..^=

            Comment

            • wragsdale
              Trusted Tech

              100+ Posts
              • Jul 2014
              • 188

              #7
              Re: 8001i J42xx

              I have not had a callback in any case where the front PWB was replaced. All of my 8001's are high volume (1.2mil+/yr).

              Comment

              • Geo
                Senior Tech

                500+ Posts
                • Nov 2010
                • 660

                #8
                Re: 8001i J42xx

                Originally posted by blackcat4866
                I know this is frowned on, but have you considered downgrading the firmware? =^..^=
                . We installed these copiers close to release dates and the firmware was the release version. Now way to go lower.... But a great idea.

                Thanks

                Comment

                • Geo
                  Senior Tech

                  500+ Posts
                  • Nov 2010
                  • 660

                  #9
                  Re: 8001i J42xx

                  Originally posted by wragsdale
                  I have not had a callback in any case where the front PWB was replaced. All of my 8001's are high volume (1.2mil+/yr).
                  We have different results. With or without a new front PCB the problem pops up. We power cycle the box and it works for months without the problem ,than the some situation. Funny thing, never had this problem with the 00 models , that's why I think it a pure programing bug.

                  Are we having fun yet?

                  Comment

                  • ntbann
                    Senior Tech

                    500+ Posts
                    • Jan 2012
                    • 612

                    #10
                    Re: 8001i J42xx

                    Are your machines networked? We have a bunch of 8001i at a school district. We were thinking its a bad print job causing the exit unit to continually run in reverse.

                    Comment

                    • tmaged
                      Owner/Service Manager

                      Site Contributor
                      1,000+ Posts
                      • Oct 2008
                      • 1813

                      #11
                      Re: 8001i J42xx

                      I'm with Geo in thinking it's a combination of events that lead to this. In the event of a jam, which is displayed on the op panel, all power to motors should be cut off. Also, opening a door should cut 24 volts everywhere. Neither of these factors is causing the motor to shut off. The fact that it's running in reverse I believe is due to it pulling any pages back from the bridge unit, so they're not torn when trying to open the bridge.
                      Hope that helps !
                      -Tony
                      www.dtios.com
                      Become a fan on Facebook

                      Comment

                      • toddanderson
                        Trusted Tech

                        100+ Posts
                        • Dec 2005
                        • 221

                        #12
                        Re: 8001i J42xx

                        My Rep sent me this QA

                        Service Bulletin Ref. No. 2NJ-0002 (H230)
                        <Date>December 28, 2017
                        KYOCERA Document Solutions Inc.
                        A B
                        C
                        Subject: Corrective measures for jam J42xx/improving durability of the fuser discharge needle (Change fuser unit) Model: TASKalfa 8002i, TASKalfa 7002i

                        Comment

                        • protec
                          Technician
                          • Feb 2005
                          • 25

                          #13
                          Re: 8001i J42xx

                          Originally posted by toddanderson
                          My Rep sent me this QA

                          Service Bulletin Ref. No. 2NJ-0002 (H230)
                          <Date>December 28, 2017
                          KYOCERA Document Solutions Inc.
                          A B
                          C
                          Subject: Corrective measures for jam J42xx/improving durability of the fuser discharge needle (Change fuser unit) Model: TASKalfa 8002i, TASKalfa 7002i

                          That bulletin doesn't seem to show up on the Canadian KDA site. Can you e-mail me a copy?

                          cliff@protocol-tech.com

                          Thanks.

                          Comment

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