3252CI

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  • T911
    Senior Tech
    500+ Posts
    • Jun 2007
    • 626

    3252CI

    Having quality issues. I replaced all drums and developer units, tranfer unit and secondary roller, high voltage pwb, feed image pwb, drum dev relay bd and still the same after speaking with kyocera support. Background and banding in different colors. Swapped drums around and the background changes color. Stumped on this one. See attached help appreciated.
    Attached Files
  • sparkycivic
    Trusted Tech
    250+ Posts
    • Apr 2017
    • 348

    #2
    Re: 3252CI

    that drum seems to be bad, especially since the background followed with the unit. how did it all start?

    Comment

    • Ropariva
      Senior Tech
      500+ Posts
      • Mar 2016
      • 547

      #3

      Comment

      • blackcat4866
        Master Of The Obvious
        Site Contributor
        10,000+ Posts
        • Jul 2007
        • 22594

        #4
        Re: 3252CI

        Check to see that the drum cleaning units are not blocked up with waste toner. I suspect that the waste auger system is backed up, backing up into the drum cleaning units and primary transfer cleaning unit. =^..^=
        If you'd like a serious answer to your request:
        1) demonstrate that you've read the manual
        2) demonstrate that you made some attempt to fix it.
        3) if you're going to ask about jams include the jam code.
        4) if you're going to ask about an error code include the error code.
        5) You are the person onsite. Only you can make observations.

        blackcat: Master Of The Obvious =^..^=

        Comment

        • toddanderson
          Trusted Tech
          100+ Posts
          • Dec 2005
          • 216

          #5
          Re: 3252CI

          When you replaced the units drum, dv, transfer are all the counts for those unit zeroed


          Originally posted by T911
          Having quality issues. I replaced all drums and developer units, tranfer unit and secondary roller, high voltage pwb, feed image pwb, drum dev relay bd and still the same after speaking with kyocera support. Background and banding in different colors. Swapped drums around and the background changes color. Stumped on this one. See attached help appreciated.

          Comment

          • PrintWhisperer
            Trusted Tech
            250+ Posts
            • Feb 2018
            • 434

            #6
            Re: 3252CI

            Originally posted by blackcat4866
            Check to see that the drum cleaning units are not blocked up with waste toner. I suspect that the waste auger system is backed up, backing up into the drum cleaning units and primary transfer cleaning unit. =^..^=
            Yupp. Most of those defects are 95mm apart (drum circumference). Drum cleaning failure. Bad toner or clogged system.

            You said you replaced the drums, but was it with new drums because those look pitted.

            Look for above, along with toner dropping (front from dv bushing wear, rear from clogging).

            It's due for a PM by date and the firmware is about 4 revs old.
            "Being ignorant is not so much a shame, as being unwilling to learn" - Benjamin Franklin

            Comment

            • BillyCarpenter
              Field Supervisor
              Site Contributor
              VIP Subscriber
              10,000+ Posts
              • Aug 2020
              • 14364

              #7
              Re: 3252CI

              175k on color supplies. That's early for a complete PM.
              Adversity temporarily visits a strong man but stays with the weak for a lifetime.

              Comment

              • PrintWhisperer
                Trusted Tech
                250+ Posts
                • Feb 2018
                • 434

                #8
                Re: 3252CI

                Originally posted by BillyCarpenter
                175k on color supplies. That's early for a complete PM.
                "Being ignorant is not so much a shame, as being unwilling to learn" - Benjamin Franklin

                Comment

                • BillyCarpenter
                  Field Supervisor
                  Site Contributor
                  VIP Subscriber
                  10,000+ Posts
                  • Aug 2020
                  • 14364

                  #9
                  Re: 3252CI


                  This would a fascinating topic. I suspect that most owners/managers don't want a tech replacing a drum/dv/ITB/fuser unless it's shows signs of wear. You raise a valid point. Personally, I haven't worked on these machines long enough to collect any real long term data.

                  I rely on you guys for a lot of this information.
                  Adversity temporarily visits a strong man but stays with the weak for a lifetime.

                  Comment

                  • PrintWhisperer
                    Trusted Tech
                    250+ Posts
                    • Feb 2018
                    • 434

                    #10
                    Re: 3252CI

                    Originally posted by BillyCarpenter
                    This would a fascinating topic. I suspect that most owners/managers don't want a tech replacing a drum/dv/ITB/fuser unless it's shows signs of wear.
                    I believe what they want is for you to do what you were trained to do. Exercise your best judgement because they aren't technicians, that's why they hired you

                    Most Dealers price a PM into their Service Agreement CPC (if they are savvy) and certainly expect you to perform the PM as prescribed because the manufacturer expects it of them.

                    Back in my day () we had to do a PM twice a year no matter what and we cleaned the whole machine. We replaced parts so that they DO NOT FAIL in the future, we did not WAIT FOR THEM TO FAIL. (Preventive Maintenance vs Periodic Maintenance)

                    Would you wait to change your oil until your compression drops and your rings show signs of wear? Would you run or work for a shop that did that to others? Especially if the customer had already paid for it?

                    I think you know better

                    Of course I was trained in the USMC so I'm a 'By-the-Book' guy.
                    "Being ignorant is not so much a shame, as being unwilling to learn" - Benjamin Franklin

                    Comment

                    • BillyCarpenter
                      Field Supervisor
                      Site Contributor
                      VIP Subscriber
                      10,000+ Posts
                      • Aug 2020
                      • 14364

                      #11
                      Re: 3252CI

                      Originally posted by PrintWhisperer
                      I believe what they want is for you to do what you were trained to do. Exercise your best judgement because they aren't technicians, that's why they hired you

                      Most Dealers price a PM into their Service Agreement CPC (if they are savvy) and certainly expect you to perform the PM as prescribed because the manufacturer expects it of them.

                      Back in my day () we had to do a PM twice a year no matter what and we cleaned the whole machine. We replaced parts so that they DO NOT FAIL in the future, we did not WAIT FOR THEM TO FAIL. (Preventive Maintenance vs Periodic Maintenance)

                      Would you wait to change your oil until your compression drops and your rings show signs of wear? Would you run or work for a shop that did that to others? Especially if the customer had already paid for it?

                      I think you know better

                      Of course I was trained in the USMC so I'm a 'By-the-Book' guy.

                      Here's the way that I was trained back in the day.

                      Each model machine was rated to run x-amount of pages between service calls. This number was based on the service history of the machine in our company.

                      Example; If the Kyocera was rated to run 20,000 pages between service calls and it only ran 10,000 between calls, then I would get a 50% grade on that machine because it only ran half of what it was supposed to do.

                      I said all that to say this, I would use my judgement and if I thought the machine would run 20k more pages without a service call, then I'm not replacing anything because it would be a waste of money.


                      I should throw a stipulation in there: If the customer is running 10k pages per week, then I'm doing a PM. No use going back in 2 weeks.
                      Adversity temporarily visits a strong man but stays with the weak for a lifetime.

                      Comment

                      • avio2
                        Trusted Tech
                        100+ Posts
                        • Jul 2010
                        • 150

                        #12
                        Re: 3252CI


                        the problem is a contact all inclusive a copy cost azzo:

                        Comment

                        • avio2
                          Trusted Tech
                          100+ Posts
                          • Jul 2010
                          • 150

                          #13

                          Comment

                          • KYO_OEM
                            Senior Tech
                            500+ Posts
                            • Aug 2011
                            • 623

                            #14
                            Re: 3252CI

                            Originally posted by BillyCarpenter
                            175k on color supplies. That's early for a complete PM.
                            For complete PM, YES, i agree with you.
                            But for Color DKs i don`t think so.

                            Please remember: U120 will be more important than U110 to estimate the real lifetime.
                            I don`t have the real values for Iris, but i got it from Perseus.
                            Let me explain U120 for Perseus and you will understand that 175K also can be end of life for the color drums from Iris.

                            U120/Drum Driving Distance Counter
                            Point to check of common usage from the system:
                            Single printing or continuous printing.
                            U120 diveded by U110 = distance(m)/page
                            Lower value = continuous printing
                            Higher value= single printing
                            e.g.
                            continuous single
                            306ci 0.38 m/page 1.70m/page
                            356ci 0.37m/page 1.69m/page
                            406ci 0.38m/page 1.71m/page

                            For lifetime of DK, U120 is more important than U110 to estimate the replacement timing


                            expected lifetime KCMY

                            306ci > 80.000(equal to 200K/3page/stop print)
                            356ci > 80.000(equal
                            to 200K/3page/stop print)
                            406ci
                            > 120.000(equal to 200K/3page/stop print)

                            If now this endcustomer will run single printjobs mostly, the value from U120 will incease and maybe we are near expected lifetime..
                            If the endcustomer choosed color print job, but bk only would needed, the color drive will work all the time.
                            Depended to U486 the color drive will work up to 10 pages after last color page..
                            These are only some all possible reasons to increase the U120 value.

                            Comment

                            • avio2
                              Trusted Tech
                              100+ Posts
                              • Jul 2010
                              • 150

                              #15
                              Re: 3252CI

                              Originally posted by KYO_OEM
                              For complete PM, YES, i agree with you.
                              But for Color DKs i don`t think so.

                              Please remember: U120 will be more important than U110 to estimate the real lifetime.
                              I don`t have the real values for Iris, but i got it from Perseus.
                              Let me explain U120 for Perseus and you will understand that 175K also can be end of life for the color drums from Iris.

                              U120/Drum Driving Distance Counter
                              Point to check of common usage from the system:
                              Single printing or continuous printing.
                              U120 diveded by U110 = distance(m)/page
                              Lower value = continuous printing
                              Higher value= single printing
                              e.g.
                              continuous single
                              306ci 0.38 m/page 1.70m/page
                              356ci 0.37m/page 1.69m/page
                              406ci 0.38m/page 1.71m/page

                              For lifetime of DK, U120 is more important than U110 to estimate the replacement timing


                              expected lifetime KCMY

                              306ci > 80.000(equal to 200K/3page/stop print)
                              356ci > 80.000(equal
                              to 200K/3page/stop print)
                              406ci
                              > 120.000(equal to 200K/3page/stop print)

                              If now this endcustomer will run single printjobs mostly, the value from U120 will incease and maybe we are near expected lifetime..
                              If the endcustomer choosed color print job, but bk only would needed, the color drive will work all the time.
                              Depended to U486 the color drive will work up to 10 pages after last color page..
                              These are only some all possible reasons to increase the U120 value.
                              i setiing this MODE 1 if customer print litle at colour and stabization short in admin menu , correct?

                              Comment

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