M2640dw jamming from tray 1

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  • copiertec
    Service Manager

    Site Contributor
    1,000+ Posts
    • Jan 2016
    • 2174

    M2640dw jamming from tray 1

    Copier has less then 10k on it and it jams from tray 1. Feed/separation/p/u rollers look good. The client had knocked the separation roller assembly spring out of place/ we put the spring back in place and now the machine will jam sporadically out of tray 1, it could run 50 with no issues, then jam on a 10 page run. It runs fine out of the bypass tray. I'm wondering if reducing/ adding separation spring tension could resolve the issue. Has there been a tech bulletin about this issue?
  • tmaged
    Owner/Service Manager

    Site Contributor
    1,000+ Posts
    • Oct 2008
    • 1818

    #2
    Re: M2640dw jamming from tray 1

    What's the jam code ?
    Hope that helps !
    -Tony
    www.dtios.com
    Become a fan on Facebook

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    • copiertec
      Service Manager

      Site Contributor
      1,000+ Posts
      • Jan 2016
      • 2174

      #3
      Re: M2640dw jamming from tray 1

      Originally posted by tmaged
      What's the jam code ?
      I'll pull up a jam code list on it tomorrow, I had it with my printouts but it accidently got tossed with the rest of the paper.

      Comment

      • KYO_OEM
        Senior Tech

        500+ Posts
        • Aug 2011
        • 637

        #4
        Re: M2640dw jamming from tray 1

        could be the feed clutch from your explanation, not related to the spring.
        Have had jamming from cass 1 on out of the box system...
        rusted clutch
        20190916_122025.jpg

        Comment

        • Lunatech
          Trusted Tech

          100+ Posts
          • Oct 2012
          • 149

          #5
          Re: M2640dw jamming from tray 1

          We had a case with an ECOSYS M3655 that seems a lot like this. Randomly would fail and randomly just start working again, making you think you fixed it.
          As it turned out there was a bushing, white is this case, missing from the inside of the shaft the cassette feed clutch rides on.
          Right out of the box it worked well for the first 8-10k and then started to flake out randomly.
          I know it's not the same model as the one you are working on but maybe you have a similar situation.

          Comment

          • martinkrys
            Technician
            • Feb 2011
            • 29

            #6
            Re: M2640dw jamming from tray 1

            Maybe there's an issue with the paper. Please try loading a brand new ream of paper into Tray 1. It's worth excluding at least one potential reason. btw an Event log printout would be useful

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            • copiertec
              Service Manager

              Site Contributor
              1,000+ Posts
              • Jan 2016
              • 2174

              #7
              Re: M2640dw jamming from tray 1

              The majority of the jams (26) are Jam4211 which is in the fuser area. I see there have been serval fuser updates and this one seems noisy when it's running so we are going to order an updated fuser unit and a feed clutch for tray 1.

              Comment

              • copiertec
                Service Manager

                Site Contributor
                1,000+ Posts
                • Jan 2016
                • 2174

                #8
                Re: M2640dw jamming from tray 1

                Originally posted by Lunatech
                We had a case with an ECOSYS M3655 that seems a lot like this. Randomly would fail and randomly just start working again, making you think you fixed it.
                As it turned out there was a bushing, white is this case, missing from the inside of the shaft the cassette feed clutch rides on.
                Right out of the box it worked well for the first 8-10k and then started to flake out randomly.
                I know it's not the same model as the one you are working on but maybe you have a similar situation.
                I will look into it.

                Comment

                • Lunatech
                  Trusted Tech

                  100+ Posts
                  • Oct 2012
                  • 149

                  #9
                  Re: M2640dw jamming from tray 1

                  I have to wonder what the test page looks like. If it is okay for the first half and poor on the second half you have a fuser issue.

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                  • copiertec
                    Service Manager

                    Site Contributor
                    1,000+ Posts
                    • Jan 2016
                    • 2174

                    #10
                    Re: M2640dw jamming from tray 1

                    Originally posted by Lunatech
                    I have to wonder what the test page looks like. If it is okay for the first half and poor on the second half you have a fuser issue.
                    I noticed smudges down toward the second half of the paper, I was not sure if that was drum related, but you have confirmed my uncertainty.

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                    • tmaged
                      Owner/Service Manager

                      Site Contributor
                      1,000+ Posts
                      • Oct 2008
                      • 1818

                      #11
                      Re: M2640dw jamming from tray 1

                      The J4211 is def. the fusing unit as well as the smudges. You may need a fuser drive unit also. It will start making a gear growl. It's relatively easy to get to from the bottom side of the machine. I don't think you'll need the clutch.
                      We keep those fusers in stock. They don't last very long at all.
                      Hope that helps !
                      -Tony
                      www.dtios.com
                      Become a fan on Facebook

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