2 Series not fusing

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  • tmaged
    Owner/Service Manager

    Site Contributor
    1,000+ Posts
    • Oct 2008
    • 1818
    #1

    2 Series not fusing

    We've had a number of 2 series machines (ci or i) that are intermittently not fusing. The remedy for this is
    System Menu>Common Settings>Original/Paper Settings>Media Type Setting>Plain> Change to normal 3.
    We've tried other things like silent mode, adjusting fuser temp, etc. and nothing worked.
    Even had to do it on a new P4060dn which is a 2 series engine.
    Hope that helps !
    -Tony
    www.dtios.com
    Become a fan on Facebook
    Tags: adjusting, fuser, fusing, series, temp
    • justanotherhack
      Technician

      50+ Posts
      • Apr 2015
      • 74
      #2
      Re: 2 Series not fusing

      Confirmed, I had to do the same thing on a few machines. 6002's.

        Comment

        • blackcat4866
          Master Of The Obvious

          Site Contributor
          10,000+ Posts
          • Jul 2007
          • 22749
          #3
          Re: 2 Series not fusing

          Another thing to watch, is the power. On an AlphardI, I wasted 3 months and every fixing part: multiple fuser units, IH coils, IH board, bumping up fuser temperatures until I started blowing thermistats. It was a cemetery, so they did 200% - 400% fill color images, portraits. The fusing issue affected only the heaviest fill on the first page, but by the third page, I affected the whole image. Enabling Silent Mode helped somewhat.

          Out of desperation, I got out my power quality analyzer, and followed the power cord under a cubicle to a 375W battery backup, which was plugged into another 375W battery backup. Is that supposed to double it's capacity when you daisy chain battery backups (LOL)?

          If you really want a suitable battery backup for an AlphardI, you need at least 1800W. I took a quick reading just to document, but the solution was to remove the battery backups. If I can find it, I'll attach the PQA report. =^..^=

          Here:PQA.pdf
          The first segment was both 375W battery backups daisy chained, the second segment was only one 375 battery backup.
          Last edited by blackcat4866; 02-02-2024, 10:48 PM.
          If you'd like a serious answer to your request:
          1) demonstrate that you've read the manual
          2) demonstrate that you made some attempt to fix it.
          3) if you're going to ask about jams include the jam code.
          4) if you're going to ask about an error code include the error code.
          5) You are the person onsite. Only you can make observations.

          blackcat: Master Of The Obvious =^..^=

            Comment

            • tmaged
              Owner/Service Manager

              Site Contributor
              1,000+ Posts
              • Oct 2008
              • 1818
              #4
              Re: 2 Series not fusing

              The first one I had, the P4060, I did everything, new fuser, including checking power etc. Luckily my Kyocera rep gave me the paper setting to try. I've had to use it on about 8 more machines so I thought I'd pass that info along. Never had to do it on a 3 or 4 series though. I'd like to know exactly WHY it works. It doesn't slow the machine down or change temperature. Pressure is the only possibility I can think of.
              Hope that helps !
              -Tony
              www.dtios.com
              Become a fan on Facebook

                Comment

                • blackcat4866
                  Master Of The Obvious

                  Site Contributor
                  10,000+ Posts
                  • Jul 2007
                  • 22749
                  #5
                  Re: 2 Series not fusing

                  Originally posted by tmaged
                  The first one I had, the P4060, I did everything, new fuser, including checking power etc. Luckily my Kyocera rep gave me the paper setting to try. I've had to use it on about 8 more machines so I thought I'd pass that info along. Never had to do it on a 3 or 4 series though. I'd like to know exactly WHY it works. It doesn't slow the machine down or change temperature. Pressure is the only possibility I can think of.
                  The media setting should be slightly elevating the temperature. You won't see differences in the service settings. =^..^=
                  If you'd like a serious answer to your request:
                  1) demonstrate that you've read the manual
                  2) demonstrate that you made some attempt to fix it.
                  3) if you're going to ask about jams include the jam code.
                  4) if you're going to ask about an error code include the error code.
                  5) You are the person onsite. Only you can make observations.

                  blackcat: Master Of The Obvious =^..^=

                    Comment

                    • tmaged
                      Owner/Service Manager

                      Site Contributor
                      1,000+ Posts
                      • Oct 2008
                      • 1818
                      #6
                      Re: 2 Series not fusing

                      Originally posted by blackcat4866
                      The media setting should be slightly elevating the temperature. You won't see differences in the service settings. =^..^=
                      That was the thing I tried on a couple of them. I think I went up either 5 or 10 degrees and they still had issues. Replacing fuser didn't resolve. Media type normal 3 for plain did.
                      Hope that helps !
                      -Tony
                      www.dtios.com
                      Become a fan on Facebook

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