224e with error c2564 (tcr 0.0%)

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  • sanvicente
    Technician
    • Aug 2011
    • 31

    #1

    224e with error c2564 (tcr 0.0%)

    Hi,

    I am dealing with a bizhub 224e showing c2564 over and over.

    It has 170k. Started to print with lower density. Another tech went and saw the drum with a scratch and low developer so he assume the drum was the cause. He came back day later with dv512k and dr512k, both oem and new, that works for a couple of days an then came the same problem. Then came back with the hoper section and toner but the machine start to show the c2564 code and 0.0% tcr ratio. Manual add toner wont change a bit that tcr ratio.

    Now the machine is in the shop and I have to deal with it.

    allready swap another hoper, the FRB, dv unit and dr unit. All this taken of a working machine.

    changed new chips for Dv and Dr units with out succes. uploaded firmware also with out succes.

    machine starts, do the warming and then came with the code. If I run the reset some times I can even print the counter or the test and then get the code. Besides the light grey color the test and counters looks great.

    With costumer the machine was on oem toner, the second toner was katun (due the lack of oem). This katun is almost full so I dont think is toner problem.

    Searched in the forum and only two treads with this code, but not the same issue. Searched also for 0.0 tcr on the forum but after several read I dont see any tread that could help (maybe because I was all day with the same machine)

    Only step I have not performed as stated on the manual is PRCB. Does any one of you guys has ever come with something like this?

    thanks in advance
  • copyman
    Owner / Technician

    Site Contributor
    2,500+ Posts
    • Sep 2005
    • 4537

    #2
    Re: 224e with error c2564 (tcr 0.0%)

    Weird replacing the drum & dev didn't solve the issue. That's all you usually need to do.

    Keep in mind ANY over life consumable can affect ANY other color.

    What are the other drum life counters? Other dev units & level history in state confirm?

    Not sure if your post said you tried swapping HVPS but would look there as well.

    Doubt it's the PRCB. Like when you call hotline they always blame the main board but rarely is bad!

    Good luck and let us know what it was.
    Last edited by copyman; 02-25-2022, 01:59 PM.

    Comment

    • Woxner
      Senior Tech

      500+ Posts
      • Jul 2011
      • 829

      #3
      Re: 224e with error c2564 (tcr 0.0%)

      Does it look like its pulled dev. These can pull dev in 20 seconds. Could be bad hv if so. Chk the little holes in the back where dev plugs in. If clogged it can pull dev

      Comment

      • sanvicente
        Technician
        • Aug 2011
        • 31

        #4
        Re: 224e with error c2564 (tcr 0.0%)

        Originally posted by copyman
        Weird replacing the drum & dev didn't solve the issue. That's all you usually need to do.

        Keep in mind ANY over life consumable can affect ANY other color.

        What are the other drum life counters? Other dev units & level history in state confirm?

        Not sure if your post said you tried swapping HVPS but would look there as well.

        Doubt it's the PRCB. Like when you call hotline they always blame the main board but rarely is bad!

        Good luck and let us know what it was.
        Yes! Changing dev and drum and uploading firmware usualy do the trick. Its weird specially because the low meter.

        this is a b/w machine so no other counters. I also reset counter for fuser and transfer with the same result.

        Im going to swap HVPS on monday.


        Woxner
        Re: 224e with error c2564 (tcr 0.0%)
        Does it look like its pulled dev. These can pull dev in 20 seconds. Could be bad hv if so. Chk the little holes in the back where dev plugs in. If clogged it can pull dev

        Comment

        • tsbservice
          Field tech

          Site Contributor
          5,000+ Posts
          • May 2007
          • 7923

          #5
          Re: 224e with error c2564 (tcr 0.0%)

          Originally posted by sanvicente
          Hi,

          I am dealing with a bizhub 224e showing c2564 over and over.

          It has 170k. Started to print with lower density. Another tech went and saw the drum with a scratch and low developer so he assume the drum was the cause. He came back day later with dv512k and dr512k, both oem and new, that works for a couple of days an then came the same problem. Then came back with the hoper section and toner but the machine start to show the c2564 code and 0.0% tcr ratio. Manual add toner wont change a bit that tcr ratio.

          Now the machine is in the shop and I have to deal with it.

          allready swap another hoper, the FRB, dv unit and dr unit. All this taken of a working machine.

          changed new chips for Dv and Dr units with out succes. uploaded firmware also with out succes.

          machine starts, do the warming and then came with the code. If I run the reset some times I can even print the counter or the test and then get the code. Besides the light grey color the test and counters looks great.

          With costumer the machine was on oem toner, the second toner was katun (due the lack of oem). This katun is almost full so I dont think is toner problem.

          Searched in the forum and only two treads with this code, but not the same issue. Searched also for 0.0 tcr on the forum but after several read I dont see any tread that could help (maybe because I was all day with the same machine)

          Only step I have not performed as stated on the manual is PRCB. Does any one of you guys has ever come with something like this?

          thanks in advance
          For some reason machine is not reading correct TCR level. New dev unit and another FSB leave only bad PRCB I would think.
          A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
          Blessed are they who can laugh at themselves, for they shall never cease to be amused.

          Comment

          • Hansoon
            Field Supervisor

            Site Contributor
            2,500+ Posts
            • Sep 2007
            • 3350

            #6
            Re: 224e with error c2564 (tcr 0.0%)

            Keep in mind ANY over life consumable can affect ANY other color.
            And with the BH-C-284e/364e series "over life" is defined as what?
            Resetting once developing units and resetting once drum units is already causing over life trouble?

            Not knowing this scares the crap out of me because we have to do that from time to time for cost cutting reasons.

            Hans
            “ Sent from my Intel 80286 using MS-DOS 2.0 “
            https://www.copytechnet.com/images/smilies/biggrin.png

            Comment

            • drowranger
              Trusted Tech

              100+ Posts
              • Jul 2015
              • 122

              #7
              Re: 224e with error c2564 (tcr 0.0%)

              Hi . I would check if toner is transporting to the dev first. There is a common issue with 4 series with white bushing on the hopper gets contaminated and toner does not flow to the dev unit.
              Please reefer to this post for more info and order the part if required.

              C224e/C284e/C364e/C454e/C545e cyan dev unit problems

              Good luck!!

              Comment

              • CP-1015
                Trusted Tech

                Site Contributor
                250+ Posts
                • Nov 2020
                • 298

                #8
                Re: 224e with error c2564 (tcr 0.0%)

                Originally posted by Hansoon
                And with the BH-C-284e/364e series "over life" is defined as what?
                Resetting once developing units and resetting once drum units is already causing over life trouble?

                Not knowing this scares the crap out of me because we have to do that from time to time for cost cutting reasons.

                Hans
                It is cheaper to swap all drums before installing a used machine than have later trouble. You never know if any unit was swaped from another machine with much more clicks. Drums for 4 series are not expensive. Only drums - without noice - for 8 series are expensiver. I swap only drums, blades and developer - instead of the whole units, except the black developer units.

                Comment

                • Zesti
                  Trusted Tech

                  250+ Posts
                  • Jun 2009
                  • 308

                  #9
                  Re: 224e with error c2564 (tcr 0.0%)

                  Had same kind of iisue on c454e Magenta unit, the TCR was showing 0.0% percent no matter how much toner is added. The problem was bad toner. I had in my stock an older C250 Magenta unit, used its developer to check and all was fine. If your toner feeding system is OK, I'm sure toner is the culprit.

                  Comment

                  • tsbservice
                    Field tech

                    Site Contributor
                    5,000+ Posts
                    • May 2007
                    • 7923

                    #10
                    Re: 224e with error c2564 (tcr 0.0%)

                    Originally posted by Zesti
                    Had same kind of iisue on c454e Magenta unit, the TCR was showing 0.0% percent no matter how much toner is added. The problem was bad toner. I had in my stock an older C250 Magenta unit, used its developer to check and all was fine. If your toner feeding system is OK, I'm sure toner is the culprit.
                    Interesting I have similar issue. What was magenta CQ in your case? Mine is perfect although M TCR is 0,0%

                    Author, apologize for hijacking your thread.
                    A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                    Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                    Comment

                    • Woxner
                      Senior Tech

                      500+ Posts
                      • Jul 2011
                      • 829

                      #11
                      Re: 224e with error c2564 (tcr 0.0%)

                      If the cq is good try running the Is initialization and reset then ck the value. I had a 450i so this and i could not get value above 1%. Then after it went to 6.6 kust thought about this again

                      Comment

                      • tsbservice
                        Field tech

                        Site Contributor
                        5,000+ Posts
                        • May 2007
                        • 7923

                        #12
                        Re: 224e with error c2564 (tcr 0.0%)

                        Originally posted by Woxner
                        If the cq is good try running the Is initialization and reset then ck the value. I had a 450i so this and i could not get value above 1%. Then after it went to 6.6 kust thought about this again
                        Ok thanks. Will try and report back.
                        A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                        Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                        Comment

                        • REGSIS
                          Trusted Tech

                          250+ Posts
                          • May 2016
                          • 434

                          #13
                          Re: 224e with error c2564 (tcr 0.0%)

                          Originally posted by Woxner
                          If the cq is good try running the Is initialization and reset then ck the value. I had a 450i so this and i could not get value above 1%. Then after it went to 6.6 kust thought about this again
                          Developing & Imaging units on i series are simply bad.

                          Comment

                          • REGSIS
                            Trusted Tech

                            250+ Posts
                            • May 2016
                            • 434

                            #14
                            Re: 224e with error c2564 (tcr 0.0%)

                            Originally posted by sanvicente
                            Hi,

                            I am dealing with a bizhub 224e showing c2564 over and over.

                            It has 170k. Started to print with lower density. Another tech went and saw the drum with a scratch and low developer so he assume the drum was the cause. He came back day later with dv512k and dr512k, both oem and new, that works for a couple of days an then came the same problem. Then came back with the hoper section and toner but the machine start to show the c2564 code and 0.0% tcr ratio. Manual add toner wont change a bit that tcr ratio.

                            ........

                            thanks in advance
                            You are very likely dealing with a sticky solenoid which prevents developing unit to rotate.
                            You'll have to open PWB box to gain access to it.
                            Remove a sponge from solenoid and glue down a piece of cardboard to create isolation.

                            Sponge falls apart during time.
                            Counter doesn't matter in this case, time does.

                            Comment

                            • Toxic
                              Senior Tech

                              500+ Posts
                              • Dec 2009
                              • 694

                              #15
                              Re: 224e with error c2564 (tcr 0.0%)

                              I had recently same problem on C227 and customer use non OEM toner.(black)
                              Fortunatly it was simple diagnostic, no black coverage and grinding noise during print.
                              TCR black 0%
                              After inspection of developing unit i see damaged gear od dv unit because whole unit blocked rotation and can not turn not even by hand.
                              I saw case like this just one time before on C224 long time ago and that customer also use non OEM toner.
                              Lucky for them black developing unit is not expensive.

                              Comment

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