C454e cyan developer

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  • kenpio
    Trusted Tech

    100+ Posts
    • Dec 2015
    • 195

    [CQ] C454e cyan developer

    Howdy Folks,

    I have a couple of these C454e machines that are eating cyan developer units. One machine just yesterday has only 9000 copies on the unit. I replaced the drum and developer previous to this change. I just sent them back to KM for their YPP. When I take out the unit there is not a brush on the mag roller, seems to be all gone? The waste toner box is a little heavy, so I think that it is going in there. The one machine that I was just at yesterday has over 1 million on it and the other one has not quite a million. One has G00-K2 and the other has G20-M1. Just throwing that out there, because the cyan developers are always backordered.

    Thanks
    KEN
  • darkocg88
    Technician

    50+ Posts
    • Jan 2018
    • 63

    #2
    Re: C454e cyan developer

    They run out of toner, keep printing, machine uses dev, very metallic printouts tho.

    Sent from my Moto E (4) Plus using Tapatalk

    Comment

    • Copier Addict
      Aging Tech

      Site Contributor
      10,000+ Posts
      • Jul 2013
      • 13050

      #3
      Re: C454e cyan developer

      Make sure the other drums are not way past yield. Drums of another colour can cause this symptom if they are too old.

      Comment

      • kenpio
        Trusted Tech

        100+ Posts
        • Dec 2015
        • 195

        #4
        Re: C454e cyan developer

        Here is a sample of the half tone cyan.
        Attached Files

        Comment

        • kenpio
          Trusted Tech

          100+ Posts
          • Dec 2015
          • 195

          #5
          Re: C454e cyan developer

          None of the other drums or developers are over life. They are about half way through their nice little life.

          Comment

          • Synthohol
            Certified Konica Expert

            Site Contributor
            5,000+ Posts
            • Mar 2016
            • 5463

            #6
            Re: C454e cyan developer

            have you tried replacing the toner seals?
            Attached Files
            We know a thing or two because we've seen a thing or two.
            The medication helps though...

            Comment

            • blackcat4866
              Master Of The Obvious

              Site Contributor
              10,000+ Posts
              • Jul 2007
              • 22703

              #7
              Re: C454e cyan developer

              On a bizhub C658 I had a bad HVT that consumed developer in seconds. I'd install the cyan developing unit and with 10 seconds it was empty. =^..^=
              If you'd like a serious answer to your request:
              1) demonstrate that you've read the manual
              2) demonstrate that you made some attempt to fix it.
              3) if you're going to ask about jams include the jam code.
              4) if you're going to ask about an error code include the error code.
              5) You are the person onsite. Only you can make observations.

              blackcat: Master Of The Obvious =^..^=

              Comment

              • tsbservice
                Field tech

                Site Contributor
                5,000+ Posts
                • May 2007
                • 7635

                #8
                Re: C454e cyan developer

                Originally posted by kenpio
                Here is a sample of the half tone cyan.
                Corkscrew output, check:
                - other consumables over life
                - HVT or HVT contacts leak
                - clogged filters
                There were some bulletins here in other topics, maybe copyman posted them, as I don't have them handy.
                A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                Comment

                • copier tech
                  Field Supervisor

                  5,000+ Posts
                  • Jan 2014
                  • 7934

                  #9
                  Re: C454e cyan developer

                  Originally posted by tsbservice
                  Corkscrew output, check:
                  - other consumables over life
                  - HVT or HVT contacts leak
                  - clogged filters
                  There were some bulletins here in other topics, maybe copyman posted them, as I don't have them handy.
                  We've been facing this on multiple machines for years always cyan dev that gets depleted.

                  All drums, transfer belt & filters new, remaining devs well in life replaced cyan dev unit after a few thousand dev is depleted again.

                  Seen it on the C452/C552 & all the 4 series machines not yet on the 8 series so there is hope!
                  Let us eat, drink, and be merry, because tomorrow we may die!

                  For all your firmware & service manual needs please visit us at:

                  www.copierfirmware.co.uk - www.printerfirmware.co.uk

                  Comment

                  • tsbservice
                    Field tech

                    Site Contributor
                    5,000+ Posts
                    • May 2007
                    • 7635

                    #10
                    Re: C454e cyan developer

                    Originally posted by copier tech
                    We've been facing this on multiple machines for years always cyan dev that gets depleted.

                    All drums, transfer belt & filters new, remaining devs well in life replaced cyan dev unit after a few thousand dev is depleted again.

                    Seen it on the C452/C552 & all the 4 series machines not yet on the 8 series so there is hope!
                    What about HVT lines on these. Did you check contacts for evidence of arcing? That can be tricky fo trace.
                    A tree is known by its fruit, a man by his deeds. A good deed is never lost, he who sows courtesy, reaps friendship, and he who plants kindness gathers love.
                    Blessed are they who can laugh at themselves, for they shall never cease to be amused.

                    Comment

                    • copier tech
                      Field Supervisor

                      5,000+ Posts
                      • Jan 2014
                      • 7934

                      #11
                      Re: C454e cyan developer

                      Originally posted by tsbservice
                      What about HVT lines on these. Did you check contacts for evidence of arcing? That can be tricky fo trace.

                      Nothing obvious print quality is perfect if the hvt was failing I'd expect to see a quality issue.
                      Let us eat, drink, and be merry, because tomorrow we may die!

                      For all your firmware & service manual needs please visit us at:

                      www.copierfirmware.co.uk - www.printerfirmware.co.uk

                      Comment

                      • 3ktlc
                        Trusted Tech

                        Site Contributor
                        100+ Posts
                        • Feb 2018
                        • 178

                        #12
                        Re: C454e cyan developer

                        We have had issues with the cyan developer units also. Just had 3 go bad last week. All less than 10k on them

                        Comment

                        • copyman
                          Owner / Technician

                          Site Contributor
                          2,500+ Posts
                          • Sep 2005
                          • 4217

                          #13
                          Re: C454e cyan developer

                          Search this forum for "4" series developer. I posted a konica minolta bulletin addressing Cyan & Magenta developer units crashing because of overlife consumables. Usually it's the same color drum but "ANY" other drum can cause a developer unit to crash. And even an overlife transfer belt or HV shorting out can cause developer failure but less common. It's usually the drum being way overlife. It's something we have to live with if we are going to turn off the end of life messages! Still think you are way head of the game even if you have to buy a new dev unit.

                          Comment

                          • vedder
                            Trusted Tech

                            100+ Posts
                            • Jan 2009
                            • 131

                            #14
                            Re: C454e cyan developer

                            I am currently facing this problem, machine going through cyan dev units, customer has always replaced consumables when required, all tcr readings are correct, the last time i went I replaced dev unit, hv board, all contacts to all dev units, anything I could think of, problem returned within weeks. We have a fair few Konica`s out there and only come across this twice, both machines were very high milage machines, nearly 2 million clicks, heavy coverage and heavy stock, thats the only link I can find between them. Its obviously a known cyan issue because if you buy a unit online, the cyan dev is a lot more expensive than any of the other colours.

                            I have spoken to Konica regarding this and the response was "try a hv board, that might work"

                            Comment

                            • copyman
                              Owner / Technician

                              Site Contributor
                              2,500+ Posts
                              • Sep 2005
                              • 4217

                              #15
                              Re: C454e cyan developer

                              Originally posted by vedder
                              I am currently facing this problem, machine going through cyan dev units, customer has always replaced consumables when required, all tcr readings are correct, the last time i went I replaced dev unit, hv board, all contacts to all dev units, anything I could think of, problem returned within weeks. We have a fair few Konica`s out there and only come across this twice, both machines were very high milage machines, nearly 2 million clicks, heavy coverage and heavy stock, thats the only link I can find between them. Its obviously a known cyan issue because if you buy a unit online, the cyan dev is a lot more expensive than any of the other colours.

                              I have spoken to Konica regarding this and the response was "try a hv board, that might work"
                              First advice is never ask Kon/Min for tech support. They will always tell you it's a bad board when 99% of the time it's not! When you call them they pull up the same knowledge base that you can do if you are a dealer. Only difference is they start at the bottom of the troubleshooting chart blaming a bad board.

                              Anyway about your problem, using "genuine" toner? New transfer belt? Since high milage machines it could be many things but you have covered most of them. Sounds like you are a Kon/Min dealer if you were able to call/access the knowledge base, if so search for C454 dev units. There are several bulletins addressing this.
                              Would also look closely at and replace the HV wiring, one of the bulletins addresses this.

                              Comment

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