IM C3500 ADF JAMMING

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  • fritzyas
    Technician

    50+ Posts
    • Jul 2011
    • 73

    IM C3500 ADF JAMMING

    We have issues on NEW 5 IMC3500 Machines.All are having ADF paper jam. No paper jams only when start copyin, the ADF feed unit will go down but the rollers will not turn. WE change already the motors and clutches and ADF control board but still the same. Need your help guys.
  • TonerMunkeh
    Professional Moron

    2,500+ Posts
    • Apr 2008
    • 3873

    #2
    Re: IM C3500 ADF JAMMING

    Which DF is it and what jam number is it?
    It's 106 miles to Chicago. We've got a full tank of gas, half a pack of cigarettes, it's dark and we're wearing sunglasses.

    Hit it.

    Comment

    • fritzyas
      Technician

      50+ Posts
      • Jul 2011
      • 73

      #3
      Re: IM C3500 ADF JAMMING

      DF3110 ARDF - There was no code. Just when you press start, the pick up Roller will go down. The paper feed clutch and paper feed motor will turn on but it cant drive the paper pick up roller and belt.

      Comment

      • TonerMunkeh
        Professional Moron

        2,500+ Posts
        • Apr 2008
        • 3873

        #4
        Re: IM C3500 ADF JAMMING

        That's bizarre. Were the ADF's fitted on the machines when you got them? Can you post a video of what they are doing?
        It's 106 miles to Chicago. We've got a full tank of gas, half a pack of cigarettes, it's dark and we're wearing sunglasses.

        Hit it.

        Comment

        • copier tech
          Field Supervisor

          5,000+ Posts
          • Jan 2014
          • 7934

          #5
          Re: IM C3500 ADF JAMMING

          Originally posted by fritzyas
          We have issues on NEW 5 IMC3500 Machines.All are having ADF paper jam. No paper jams only when start copyin, the ADF feed unit will go down but the rollers will not turn. WE change already the motors and clutches and ADF control board but still the same. Need your help guys.
          Check all the DF sensors work using input checks.

          Also check the DF drive using output check.

          Update the firmware may have a bug.

          Let us eat, drink, and be merry, because tomorrow we may die!

          For all your firmware & service manual needs please visit us at:

          www.copierfirmware.co.uk - www.printerfirmware.co.uk

          ​

          Comment

          • BillyCarpenter
            Field Supervisor

            Site Contributor
            VIP Subscriber
            10,000+ Posts
            • Aug 2020
            • 14760

            #6
            Re: IM C3500 ADF JAMMING

            Originally posted by fritzyas
            DF3110 ARDF - There was no code. Just when you press start, the pick up Roller will go down. The paper feed clutch and paper feed motor will turn on but it cant drive the paper pick up roller and belt.

            There's probably a one way gear somewhere in the drive assembly that is bad.

            EDIT: I had the same exact problem on a Kyocera and it was a one way gear that was slipping. Not sure about yours. I had to remove the entire drive pack and disassemble to find the one-way gear.

            EDIT II: If you think about it, if this is a reversing ADF, it has one motor that is responsible for the forward direction of the paper (paper feed) and the reversing of the paper (duplex). So, it has to have a one-way gear so that the pick up and feed roller aren't turning when the paper reverses direction when duplexing. If the one-way gear is slipping you will lose drive.
            Last edited by BillyCarpenter; 01-26-2021, 04:58 PM.
            Adversity temporarily visits a strong man but stays with the weak for a lifetime.

            Comment

            • BillyCarpenter
              Field Supervisor

              Site Contributor
              VIP Subscriber
              10,000+ Posts
              • Aug 2020
              • 14760

              #7
              Re: IM C3500 ADF JAMMING

              One more thing: The way I was able to determine that something was going on with the gear pack in the ADF is I ran a simulation to check the doc. feeder without paper and I put my finger on the pick up roller and noticed that it wanted to turn but the slightest amount of pressure from my finger would cause it to stop turning. From there I deduced that there had to be a one-way gear that was slipping. You may try that.
              Adversity temporarily visits a strong man but stays with the weak for a lifetime.

              Comment

              • fritzyas
                Technician

                50+ Posts
                • Jul 2011
                • 73

                #8
                Re: IM C3500 ADF JAMMING

                Originally posted by BillyCarpenter
                One more thing: The way I was able to determine that something was going on with the gear pack in the ADF is I ran a simulation to check the doc. feeder without paper and I put my finger on the pick up roller and noticed that it wanted to turn but the slightest amount of pressure from my finger would cause it to stop turning. From there I deduced that there had to be a one-way gear that was slipping. You may try that.
                Thanks Billy, You are right, when I remove the load on the drive gears they will turn but if i put just a small pressure it will stop. And I found out that their were 2 one way gear on that drive. I'll try to request for it and come back to you.

                Comment

                • Morty
                  Junior Member
                  • Jan 2012
                  • 5

                  #9
                  Re: IM C3500 ADF JAMMING

                  Originally posted by fritzyas
                  We have issues on NEW 5 IMC3500 Machines.All are having ADF paper jam. No paper jams only when start copyin, the ADF feed unit will go down but the rollers will not turn. WE change already the motors and clutches and ADF control board but still the same. Need your help guys.
                  I had the same problem, I checked and cleaned a one-way pulley . The one that is engaged to the black gear. Below the pick-up clutch.
                  Good luck

                  Morty

                  Comment

                  • JonJames
                    Technician
                    • Feb 2014
                    • 19

                    #10
                    Re: IM C3500 ADF JAMMING

                    Originally posted by fritzyas
                    We have issues on NEW 5 IMC3500 Machines.All are having ADF paper jam. No paper jams only when start copyin, the ADF feed unit will go down but the rollers will not turn. WE change already the motors and clutches and ADF control board but still the same. Need your help guys.
                    have had issues with a few here

                    change these parts to fix

                    1 x D3FE4265 Paper Feed Drive Reversal
                    1 x D3FE4225 Gear, Timing Pulley Reverse Roller
                    1 x D3FE4281 Stopper, Paper Feed Reversal

                    Jon

                    Comment

                    • Gift
                      Service Manager

                      1,000+ Posts
                      • Mar 2011
                      • 2413

                      #11
                      Re: IM C3500 ADF JAMMING

                      Originally posted by JonJames
                      have had issues with a few here

                      change these parts to fix

                      1 x D3FE4265 Paper Feed Drive Reversal
                      1 x D3FE4225 Gear, Timing Pulley Reverse Roller
                      1 x D3FE4281 Stopper, Paper Feed Reversal

                      Jon
                      Thanks, I haven't dealt with this issue so far but i put a note in our tech doc archive with your hint, sounds like we need get back to it some day^^

                      Comment

                      • luca72
                        Field Supervisor

                        1,000+ Posts
                        • Oct 2017
                        • 1556

                        #12
                        Re: IM C3500 ADF JAMMING

                        Originally posted by fritzyas
                        We have issues on NEW 5 IMC3500 Machines.All are having ADF paper jam. No paper jams only when start copyin, the ADF feed unit will go down but the rollers will not turn. WE change already the motors and clutches and ADF control board but still the same. Need your help guys.
                        try to check the white plastic slider cover, of the rubber stamp position, under the trasparent upper tray in the under corner side (im sorry but i not able to post photos)
                        "loneliness is an invention of the white man, when we are alone we talk to everything around us, we are never alone" (Ojibwa)

                        Comment

                        • bitels85
                          Junior Member
                          • Jun 2015
                          • 8

                          #13
                          Re: IM C3500 ADF JAMMING

                          Originally posted by fritzyas
                          Thanks Billy, You are right, when I remove the load on the drive gears they will turn but if i put just a small pressure it will stop. And I found out that their were 2 one way gear on that drive. I'll try to request for it and come back to you.
                          Did it work?

                          Comment

                          • bitels85
                            Junior Member
                            • Jun 2015
                            • 8

                            #14
                            Re: IM C3500 ADF JAMMING

                            Originally posted by fritzyas
                            We have issues on NEW 5 IMC3500 Machines.All are having ADF paper jam. No paper jams only when start copyin, the ADF feed unit will go down but the rollers will not turn. WE change already the motors and clutches and ADF control board but still the same. Need your help guys.

                            Originally posted by fritzyas
                            We have issues on NEW 5 IMC3500 Machines.All are having ADF paper jam. No paper jams only when start copyin, the ADF feed unit will go down but the rollers will not turn. WE change already the motors and clutches and ADF control board but still the same. Need your help guys.
                            Same issue Model:IM C4500 df type: D3FE (DF3110) ARDF.

                            So far replaced:

                            AX200341 ELECTROMAGNET IC CLUTCH
                            D3FE5150 PCB1

                            ... and still jamming...

                            Has anyone resolved this?

                            To be honest I don't understand

                            Comment

                            • semi
                              Trusted Tech

                              100+ Posts
                              • Sep 2008
                              • 192

                              #15
                              Re: IM C3500 ADF JAMMING

                              Change the one way bearing on the sep roller drive shaft

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