KM5050 jams from drawer 2 only

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  • copyaction
    Senior Tech

    Site Contributor
    500+ Posts
    • Oct 2007
    • 985

    #1

    KM5050 jams from drawer 2 only

    KM5050 with 2.6 million pages groans then jams in multiple copy from drawer 2.
    Replaced feed rollers in both drawers.
    Swapped #1 feed unit into #2 and problem remained.
    There are 2 pages stuck when it jams, 1 halfway out the fuser and 1 can be accessed from lower left jam door.
  • patrickjlc
    Trusted Tech

    100+ Posts
    • Feb 2015
    • 217

    #2
    Re: KM5050 jams from drawer 2 only

    Try swapping paper cassette too. Do sym 903 and check jam codes

    Sent from my motorola one 5G UW using Tapatalk

    Comment

    • copyaction
      Senior Tech

      Site Contributor
      500+ Posts
      • Oct 2007
      • 985

      #3
      Re: KM5050 jams from drawer 2 only

      Originally posted by patrickjlc
      Try swapping paper cassette too. Do sym 903 and check jam codes

      Sent from my motorola one 5G UW using Tapatalk

      Comment

      • bsm2
        IT Manager

        25,000+ Posts
        • Feb 2008
        • 29667

        #4
        Re: KM5050 jams from drawer 2 only

        Clutch

        Comment

        • copyaction
          Senior Tech

          Site Contributor
          500+ Posts
          • Oct 2007
          • 985

          #5
          Re: KM5050 jams from drawer 2 only

          Originally posted by bsm2
          Clutch
          Thanks, have they been known to make a groaning noise when misfeeding?

          Comment

          • blackcat4866
            Master Of The Obvious

            Site Contributor
            10,000+ Posts
            • Jul 2007
            • 22979

            #6
            Re: KM5050 jams from drawer 2 only

            It would help to know a jam code. Without that, I can only make a random guess. =^..^=
            If you'd like a serious answer to your request:
            1) demonstrate that you've read the manual
            2) demonstrate that you made some attempt to fix it.
            3) if you're going to ask about jams include the jam code.
            4) if you're going to ask about an error code include the error code.
            5) You are the person onsite. Only you can make observations.

            blackcat: Master Of The Obvious =^..^=

            Comment

            • copyaction
              Senior Tech

              Site Contributor
              500+ Posts
              • Oct 2007
              • 985

              #7
              Re: KM5050 jams from drawer 2 only

              Originally posted by blackcat4866
              It would help to know a jam code. Without that, I can only make a random guess. =^..^=
              I am going back tomorrow, I will check jam code.

              Comment

              • PrintWhisperer
                Trusted Tech

                250+ Posts
                • Feb 2018
                • 454

                #8
                Re: KM5050 jams from drawer 2 only

                Originally posted by copyaction
                I am going back tomorrow, I will check jam code.
                Inspect middle feed unit gear train for sideways deviation, gear skipping.
                "Being ignorant is not so much a shame, as being unwilling to learn" - Benjamin Franklin

                Comment

                • copyaction
                  Senior Tech

                  Site Contributor
                  500+ Posts
                  • Oct 2007
                  • 985

                  #9
                  Re: KM5050 jams from drawer 2 only

                  Originally posted by PrintWhisperer
                  Inspect middle feed unit gear train for sideways deviation, gear skipping.
                  I had thought about that, but it did not jam a single time from drawer one.

                  Comment

                  • kjg
                    Trusted Tech

                    100+ Posts
                    • Mar 2009
                    • 111

                    #10
                    Re: KM5050 jams from drawer 2 only

                    There is a black feed guide on the vertical conveying unit just below feed where unit 2 paper comes out that can have the tabs break off the edges. It is worth checking to see if they are missing. It too can cause pretty consistent misfeeds.

                    Comment

                    • Samanator
                      Service Manager

                      Site Contributor
                      VIP Subscriber
                      500+ Posts
                      • Sep 2017
                      • 571

                      #11
                      Re: KM5050 jams from drawer 2 only

                      Whenever I can, I print out (or look at) the error/jam log of a machine. One can quickly get some insight into the jamming problem a machine is having.

                      It also allows me to see if the customer is blatantly lying about a problem.

                      Not often, but it does happen.

                      Comment

                      • copyaction
                        Senior Tech

                        Site Contributor
                        500+ Posts
                        • Oct 2007
                        • 985

                        #12
                        Re: KM5050 jams from drawer 2 only

                        Update, went back with paper drawer 2, feed clutch, black plastic feed guide inside lower jam door.
                        None of those resolved it.
                        Cleared jam counter, got it to jam again with jam04 and jam21.
                        Still not a single jam from drawer 1.

                        Comment

                        • blackcat4866
                          Master Of The Obvious

                          Site Contributor
                          10,000+ Posts
                          • Jul 2007
                          • 22979

                          #13
                          Re: KM5050 jams from drawer 2 only

                          CS-3050, 4050, 5050 Falcon III

                          Misfeeds (Jam J12, J21) from tray #3. Paper is folded over toward the bottom of the stack on the left side of the PF-750. Load paper properly.

                          Misfeeds (Jam J21) misfeeds from tray #3, ledger size. (21.03.0C.01.03) Inadequate pressure on left side door idler rollers. Install two add'l pressure springs at lower vertical path idler rollers in left middle door.

                          Misfeeds (Jam J21) misfeeds from tray #4, legal size. Tray for is incorrectly hard programmed to letter size paper. Go to System Settings > Original/Paper Setup [Next] > Cassette Setting [Next] > Paper Size [Change] > Auto > Inch > OK > Media Type [Change] > Plain > OK > Close x4.

                          Misfeeds (Jam 21) multiple feeds from tray #2. (21.02.86.01.03) Shimmed FSW2 & FSW3 with 1mm mylar shim. Riffled paper in tray #2.

                          Misfeeds (Jam 21) from tray #3. Letter size paper has been printed when ledger was selected. (21.03.0C.01.01) Letter paper has been stacked upon ledger paper in the ledger tray #3. Installed only ledger size paper in tray #3.

                          That's what I've got in the database. =^..^=
                          If you'd like a serious answer to your request:
                          1) demonstrate that you've read the manual
                          2) demonstrate that you made some attempt to fix it.
                          3) if you're going to ask about jams include the jam code.
                          4) if you're going to ask about an error code include the error code.
                          5) You are the person onsite. Only you can make observations.

                          blackcat: Master Of The Obvious =^..^=

                          Comment

                          • tmaged
                            Owner/Service Manager

                            Site Contributor
                            1,000+ Posts
                            • Oct 2008
                            • 1863

                            #14
                            Re: KM5050 jams from drawer 2 only

                            IIRC it may be the engine PWB. A bad lift unit would take out the engine board on these models. It was really the only problem they had.
                            Hope that helps !
                            -Tony
                            www.dtios.com
                            Become a fan on Facebook

                            Comment

                            • copyaction
                              Senior Tech

                              Site Contributor
                              500+ Posts
                              • Oct 2007
                              • 985

                              #15
                              Re: KM5050 jams from drawer 2 only

                              Originally posted by tmaged
                              IIRC it may be the engine PWB. A bad lift unit would take out the engine board on these models. It was really the only problem they had.
                              I have seen that in the past but the paper in drawer 2 is lifting and only seems to jam on multiple copies.

                              Comment

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